BMW 535xi Complete Workshop Service Repair Manual 2008 2009 2010
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🏷️ Basic Information Identification Make: BMW Model: 535xi Year: 2008-2010 Codes Chassis Code: E60 Engine Code Primary: N54B30 👋 Introduction Market Position Segment: Executive Sedan Key Competitors: Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar XF. Competitive Analysis Usp Vehicle: Known for its engaging driving dynamics, premium interior, advanced engineering, and the potent twin-turbocharged straight-six engine. Key Features Vehicle Highlights: xDrive all-wheel drive system, powerful twin-turbo engine, luxury appointments, advanced chassis tuning. 📋 Manual Details Coverage Areas Regions Covered: Global (primarily North America and Europe) Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, exhaust system, engine management, transmission (automatic), drivetrain (all-wheel drive). Chassis: Suspension (front and rear), steering system, brake system (including ABS, DSC), wheel and tire specifications. Electrical: Basic electrical, charging system, starting system, lighting, instruments, climate control, comfort systems, infotainment (basic troubleshooting). Body: Body panels, doors, windows, interior trim, body hardware, paint and corrosion protection. Procedures Included Maintenance: Scheduled maintenance, oil changes, fluid checks and changes, filter replacements, spark plug replacement, brake pad replacement. Repair: Engine component removal and installation (e.g., turbochargers, injectors), transmission service and repair, suspension component replacement, brake caliper overhaul, electrical component diagnosis and replacement. Troubleshooting: Diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides for various systems. Diagnostics: Detailed diagnostic flowcharts, sensor data interpretation, DME (Digital Motor Electronics) and ECU (Engine Control Unit) related diagnostics. Technical Depth Depth: Comprehensive, covering from basic owner-level maintenance to advanced engine and transmission overhauls. Includes torque specifications, clearances, and detailed assembly/disassembly instructions. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (text-searchable) Print Quality Printability: High (designed for printing individual sections or the entire manual) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Name: N54B30 Configuration: 3.0L Twin-Turbocharged Inline 6-Cylinder Displacement: 2979 cc (181.8 cu in) Performance Horsepower Hp: 300 hp @ 5800 rpm Torque Lb-Ft: 300 lb-ft @ 1400-5000 rpm Fuel System Fuel Delivery: Direct Injection (High-Pressure Fuel System) Recommended Octane: Premium Unleaded (91 AKI or higher) Other Specs Bore X Stroke: 84.0 mm x 89.6 mm Compression Ratio: 10.2:1 Engine Oil Type Spec: BMW Longlife-01 (LL-01) or LL-01 FE Synthetic Engine Oil Capacity Quarts: 6.9 quarts (6.5 liters) Turbocharger System: Parallel twin-turbochargers 🔧 Transmission Standard Transmission Type: 6-speed Steptronic Automatic Transmission Optional Optional Transmission: N/A (Automatic was standard for 535xi) Features Drivetrain: xDrive All-Wheel Drive System Transmission Fluid Spec: BMW ATF LT-5 or equivalent (refer to manual for exact part number/spec) Transmission Fluid Capacity Quarts: Approximately 10-11 quarts (9.5-10.5 liters) - requires careful checking and filling procedure. 📐 Dimensions Exterior Length In: 193.1 in Width In: 72.2 in Height In: 58.5 in Wheelbase In: 113.7 in Cargo Trunk Capacity Cu Ft: 14.0 cu ft Weights Curb Weight Lbs: 4,012 lbs 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 5-Star (for driver and front passenger) IIHS Top Safety Pick: Yes (for models with specific features) Active Features Stability Control: Dynamic Stability Control (DSC), Dynamic Traction Control (DTC) Braking Features: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist. Passive Features Airbags: Front airbags, front side-impact airbags, head protection system (HPS) airbags (curtain). Seatbelts: 3-point inertia-reel seat belts with pretensioners and force limiters. 💡 Technology Features Infotainment System Name: iDrive (Professional or Business Navigation System) Features: Central display, iDrive controller, radio, CD player, optional satellite radio, Bluetooth connectivity, optional USB audio interface. Driver Assistance Features: Park Distance Control (PDC), Adaptive Headlights, Rain-sensing wipers, Cruise Control (standard, optional Active Cruise Control with Stop & Go). Connectivity Features: Bluetooth hands-free calling, optional USB and AUX inputs for audio. 🔧 Maintenance Service Intervals Oil Change Interval Miles: Typically every 10,000-15,000 miles or 12-24 months, dependent on driving conditions and oil quality (as indicated by Condition Based Service - CBS). Spark Plug Replacement Miles: Approximately 60,000 miles (refer to manual for specific plug type and gap). Brake Fluid Change Years: Every 2 years, regardless of mileage. Fluid Specifications Coolant Type: BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) Coolant Capacity Quarts: Approximately 9.5 quarts (9.0 liters) Power Steering Fluid Type: BMW CHF 11S or Pentosin Hydraulic Fluid Known Issues Common Problems: Fuel Injector failure (N54 engine), Turbocharger wastegate rattle/failure, High-pressure fuel pump (HPFP) issues, Oil gasket leaks (valve cover, oil pan), Ignition coil and spark plug failure, Water pump failure, various electronic module issues. 📚 Vehicle History Brand Heritage Brand Philosophy: BMW, 'The Ultimate Driving Machine', emphasizes performance, luxury, and advanced engineering. Model Evolution Generation: E60 generation (2004-2010), with the 535xi being a later introduction within this lifecycle. Introduction Of Xi: The 'xi' designation signifies BMW's xDrive all-wheel-drive system, introduced to the 5 Series to enhance all-weather capability and traction. Production Manufacturing Plants: Dingolfing, Germany; Spartanburg, South...
Body panels, doors, windows, interior trim, body hardware, paint and corrosion protection.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, fluid checks and changes, filter replacements, spark plug replacement, brake pad replacement.
Repair:
Engine component removal and installation (e.g., turbochargers, injectors), transmission service and repair, suspension component replacement, brake caliper overhaul, electrical component diagnosis and replacement.
Troubleshooting:
Diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides for various systems.
Diagnostics:
Detailed diagnostic flowcharts, sensor data interpretation, DME (Digital Motor Electronics) and ECU (Engine Control Unit) related diagnostics.
Technical Depth
Depth:
Comprehensive, covering from basic owner-level maintenance to advanced engine and transmission overhauls. Includes torque specifications, clearances, and detailed assembly/disassembly instructions.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (text-searchable)
Print Quality
Printability:
High (designed for printing individual sections or the entire manual)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Name:
N54B30
Configuration:
3.0L Twin-Turbocharged Inline 6-Cylinder
Displacement:
2979 cc (181.8 cu in)
Performance
Horsepower Hp:
300 hp @ 5800 rpm
Torque Lb-Ft:
300 lb-ft @ 1400-5000 rpm
Fuel System
Fuel Delivery:
Direct Injection (High-Pressure Fuel System)
Recommended Octane:
Premium Unleaded (91 AKI or higher)
Other Specs
Bore X Stroke:
84.0 mm x 89.6 mm
Compression Ratio:
10.2:1
Engine Oil Type Spec:
BMW Longlife-01 (LL-01) or LL-01 FE Synthetic
Engine Oil Capacity Quarts:
6.9 quarts (6.5 liters)
Turbocharger System:
Parallel twin-turbochargers
🔧 Transmission
Standard
Transmission Type:
6-speed Steptronic Automatic Transmission
Optional
Optional Transmission:
N/A (Automatic was standard for 535xi)
Features
Drivetrain:
xDrive All-Wheel Drive System
Transmission Fluid Spec:
BMW ATF LT-5 or equivalent (refer to manual for exact part number/spec)
Transmission Fluid Capacity Quarts:
Approximately 10-11 quarts (9.5-10.5 liters) - requires careful checking and filling procedure.
📐 Dimensions
Exterior
Length In:
193.1 in
Width In:
72.2 in
Height In:
58.5 in
Wheelbase In:
113.7 in
Cargo
Trunk Capacity Cu Ft:
14.0 cu ft
Weights
Curb Weight Lbs:
4,012 lbs
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
5-Star (for driver and front passenger)
IIHS Top Safety Pick:
Yes (for models with specific features)
Active Features
Stability Control:
Dynamic Stability Control (DSC), Dynamic Traction Control (DTC)
Braking Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist.
Passive Features
Airbags:
Front airbags, front side-impact airbags, head protection system (HPS) airbags (curtain).
Seatbelts:
3-point inertia-reel seat belts with pretensioners and force limiters.
💡 Technology Features
Infotainment
System Name:
iDrive (Professional or Business Navigation System)
Features:
Central display, iDrive controller, radio, CD player, optional satellite radio, Bluetooth connectivity, optional USB audio interface.
Driver Assistance
Features:
Park Distance Control (PDC), Adaptive Headlights, Rain-sensing wipers, Cruise Control (standard, optional Active Cruise Control with Stop & Go).
Connectivity
Features:
Bluetooth hands-free calling, optional USB and AUX inputs for audio.
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
Typically every 10,000-15,000 miles or 12-24 months, dependent on driving conditions and oil quality (as indicated by Condition Based Service - CBS).
Spark Plug Replacement Miles:
Approximately 60,000 miles (refer to manual for specific plug type and gap).
Brake Fluid Change Years:
Every 2 years, regardless of mileage.
Fluid Specifications
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based)