The BMW 540i, model year 2000, is a luxury executive sedan from the E39 generation, renowned for its exceptional driving dynamics, refined interior, and the potent M62TU 4.4-liter V8 engine. This model, a contemporary of vehicles like the Mercedes-Benz E-Class and Audi A6, was celebrated for its sophisticated engineering and powerful performance, delivering 282 horsepower and 324 lb-ft of torque. Its legacy is rooted in BMW's commitment to creating the ultimate driving machine, offering a blend of comfort, advanced technology for its era, and engaging handling that earned it accolades, including spots on Car and Driver's 10Best list. This comprehensive service repair workshop manual provides detailed instructions for the maintenance and repair of the 2000 BMW 540i (E39). It covers all major systems, including the powertrain, drivetrain, chassis, and electrical systems, with specific attention to the M62TU engine and GM 5L40-E automatic transmission. Within its extensive pages, users will find routine maintenance procedures, in-depth repair instructions, troubleshooting guidance for common issues, and essential technical specifications such as torque values and fluid requirements. This manual is an indispensable resource for DIY enthusiasts, independent mechanics, and technicians aiming to preserve the performance and longevity of this distinguished vehicle. 🏷️ Basic Information Identification Make: BMW Model: 540i Year: 2000 Generation Chassis Code: E39 Codes Engine Code: M62TU (4.4L V8) 👋 Introduction Market Position Segment: Luxury Executive Sedan Competitive Analysis Key Competitors: Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS300. Key Features Vehicle Highlights: Renowned for its driving dynamics, refined interior, powerful V8 engine, and advanced technology for its era. Manual Value Proposition Target Audience: DIY enthusiasts, independent repair shops, and owners seeking in-depth knowledge for maintenance and repair. 📋 Manual Details Coverage Areas Service Coverage: Comprehensive service and repair instructions for BMW 540i (E39) 2000 model year. Page Count Estimated Page Count: Over 1500 pages (typical for comprehensive workshop manuals) Manual Type Manual Classification: Service Repair Workshop Manual Language Primary Language: English Format Delivery Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain Systems: Engine (M62TU V8), cooling system, fuel system, exhaust system, ignition system, emissions control. Drivetrain Systems: Transmission (automatic - GM 5L40-E), differential, axles, driveshafts. Chassis Systems: Suspension (front/rear), steering system, braking system (ABS/DSC), wheel bearings. Electrical Systems: Wiring diagrams, battery, alternator, starter, lighting, body electronics (ECU, comfort modules), instrument cluster, diagnostics. Body Systems: Body panels, doors, windows, locks, HVAC system, seats, interior trim, exterior trim. Procedures Included Maintenance Procedures: Routine maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, inspections. Repair Procedures: Engine mechanical repair, transmission overhaul, suspension component replacement, brake system servicing, electrical component troubleshooting and replacement. Troubleshooting Guidance: Diagnostic procedures, symptom-based troubleshooting, fault code interpretation, electrical troubleshooting flowcharts. Technical Specifications: Torque specifications, clearances, fluid types and capacities, wiring diagrams, diagnostic connector locations. Technical Depth Diagnostic Capabilities: Advanced diagnostics, including ECU coding and programming procedures (often requiring specific tools). Rebuild Instructions: Comprehensive rebuild procedures for major components like the engine and transmission. Special Tools: Identification and usage of specialized BMW tools required for certain repairs. 📊 Manual Specifications File Format PDF Features: Searchable text, bookmark navigation, printable pages. Print Quality Image Resolution: High-resolution diagrams and illustrations for clarity. Binding Type Binding For Print: N/A (PDF format - printable) Paper Type Paper For Print: N/A (PDF format - printable) ⚙️ Engine Specifications Primary Engine Engine Type: 4.4-liter (4398 cc) DOHC 32-valve V8 Engine Code Specific: M62TU (Technical Update) Performance Horsepower: 282 hp @ 5400 rpm Torque: 324 lb-ft @ 3600 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (Bosch Motronic ME7.2) Recommended Fuel: Premium Unleaded Gasoline (91 AKI or higher) Technical Details Bore X Stroke: 94.0 mm x 79.5 mm Compression Ratio: 10.0:1 Valvetrain: Double Overhead Camshafts (DOHC), 4 valves per cylinder, VANOS (variable valve timing). 🔧 Transmission Standard Transmission Type: 5-speed Steptronic Automatic Transmission Transmission Model: GM 5L40-E Optional Manual Transmission Option: No manual transmission offered for the 540i in 2000. Features Shift Modes: Fully Automatic, Manual Mode (Steptronic sequential shifting). Fluid Specs Transmission Fluid Type: Dexron III (or equivalent synthetic like Pentosin ATF1) 📐 Dimensions Exterior Length: 190.6 inches (4841 mm) Width: 71.0 inches (1803 mm) Height: 57.1 inches (1450 mm) Wheelbase: 111.4 inches (2830 mm) Weights Curb Weight: Approximately 3700-3800 lbs (1678-1724 kg) Gross Vehicle Weight Rating: Approximately 4780 lbs (2168 kg) 🛡️ Safety Features Ratings NHTSA Frontal Impact: 4 Stars (driver), 4 Stars (passenger) IIHS Frontal Offset: Good Active Features Stability Control: Dynamic Stability Control (DSC) Traction Control: Automatic Stability Control + Traction (ASC+T) ABS: Anti-lock Braking System (ABS) Passive Features Airbags: Frontal airbags (driver and passenger), optional side airbags. Seatbelts: 3-point inertia-reel seatbelts with pretensioners. 💡 Technology Features Infotainment Head Unit: BMW Professional RDS with CD player and cassette, optional navigation system (MKIII). Audio System: Harman Kardon premium audio system available on higher trims or as an option. Driver Assistance Parking Assistance: Optional rear...