BMW 6 Series E24 633 635 M6 1983-89 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 6 Series Chassis Code: E24 Year Range: 1983-1989 Engine Variants Covered: 633CSi, 635CSi, M6 Codes Engine Codes Implied: M30B32 (for 633CSi), M30B34 (for 635CSi), S38B35 (for M6) 👋 Introduction Market Position Target Audience: Professional mechanics and DIY enthusiasts looking to perform repairs and maintenance on BMW E24 models. Competitive Analysis Value Proposition: Provides dealership-level technical information at a fraction of the cost, enabling significant savings on repairs and maintenance. Offers a permanent, accessible resource for vehicle upkeep. Key Features Accessibility: Readable on any device with a PDF reader, saving indefinitely on hard drives. Efficiency: Instant download, no waiting for shipping. User Friendliness: Well-structured content with chapter bookmarks for easy navigation, no additional software installation required beyond standard utilities. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Vehicle Body Styles: Sedan, Coupe, Convertible Additional Coverage: Covers all major mechanical and electrical systems necessary for repair and maintenance. Page Count Estimated Page Count: Extensive (details provided in various sections, exact count not specified but implies comprehensive coverage) Manual Type Type: Electronic Workshop Manual Language Language: English Format Digital Format: PDF Delivery Format: ZIP Archive 📖 Manual Coverage Systems Covered Engine: General Data and Maintenance, Engine Mechanical, Engine Electrical System, Fuel System, Fuel Supply System, Cooling System, Exhaust System Drivetrain: Clutch, Manual Transmission, Automatic Transmission, Gearshift Mechanism, Driveshaft, Front and Rear Axle Suspension Steering Brakes: Steering and Wheel Alignment, Brakes, Suspension System Body Chassis: Body, Body Equipment, Wheels and Tires Electrical Electronics: Specific mention of SRS (Supplemental Restraint System) indicates coverage of early airbag systems, though implementation varied by market and year. Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication Repair Rebuild: Engine overhaul, transmission repair, brake system service, suspension component replacement, electrical diagnostics, bodywork repairs Diagnostics Troubleshooting: Fault finding, diagnostic procedures for all major systems, wiring diagrams (implied by General Electrical System) Accessories: Coverage for various factory accessories and optional equipment. Technical Depth Depth: Comprehensive: From basic adjustments and fluid changes to complete engine and transmission rebuilds, and detailed electrical system troubleshooting. Suitable for both professional mechanics and DIY enthusiasts. Wiring Diagrams: Implied within 'General Electrical System' and 'Engine Electrical System' sections, crucial for diagnostics. 📊 Manual Specifications File Format File Type: PDF File Size: 322 MB Print Quality Printability: Ready to Print Diagram Quality: High Definition Diagrams Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Software Requirements Reader Software: Adobe Acrobat Reader (Free download available) Extraction Software: WinZip or WinRAR (Free downloads available) Navigation Bookmarking: Bookmarks for every chapter ⚙️ Engine Specifications Primary Engine Engine 633Csi: 3.2L (3210cc) Inline-6, typically M30B32 engine Engine 635Csi: 3.5L (3430cc) Inline-6, typically M30B34 engine Engine M6: 3.5L (3453cc) Inline-6, S38B35 engine (High-Performance variant) Performance Horsepower 633Csi Approx: 197 hp @ 5500 rpm Torque 633Csi Approx: 210 lb-ft @ 4000 rpm Horsepower 635Csi Approx: 211 hp @ 5500 rpm (Euro Spec), 182 hp @ 5400 rpm (US Spec) Torque 635Csi Approx: 220 lb-ft @ 4000 rpm (Euro Spec), 214 lb-ft @ 4000 rpm (US Spec) Horsepower M6 Approx: 256 hp @ 6500 rpm (Euro Spec), 282 hp @ 6300 rpm (US Spec, though some sources cite lower US spec for early models) Torque M6 Approx: 243 lb-ft @ 5000 rpm (Euro Spec), 262 lb-ft @ 4500 rpm (US Spec) Fuel System Fuel Injection: Bosch L-Jetronic or Motronic fuel injection system (depending on model and year) Fuel Type: Premium Unleaded Gasoline Fuel Pump Type: Typically in-tank electric fuel pump for fuel-injected models. 🔧 Transmission Standard Standard Transmission Type: 4-speed or 5-speed Manual Transmission (Getrag 265 is common) Optional Optional Transmission Type: ZF 4HP22 4-speed Automatic Transmission Features Clutch Type: Hydraulically actuated single dry plate clutch Transmission Fluid Spec Automatic: Dexron II or equivalent ATF (consult manual for exact spec) Transmission Fluid Spec Manual: GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90, consult manual for exact spec) 📐 Dimensions Exterior Body Styles: Coupe, Convertible, and a rarer Sedan variant for the M6 in some markets. Weights Curb Weight Range: Approximately 3,500 - 3,900 lbs (1588 - 1769 kg), varies by model and equipment. 🛡️ Safety Features Ratings Safety Ratings Era: Designed to meet safety standards of its era; advanced for its time with features like impact-absorbing bumpers and structural rigidity. Active Features Active Safety Features: Four-wheel disc brakes, power-assisted steering, Anti-lock Braking System (ABS) became available on later models. Passive Features Passive Safety Features: Reinforced chassis, energy-absorbing steering column, padded dashboard, seat belts. 💡 Technology Features Infotainment Infotainment System: Basic radio/cassette player with optional premium sound systems. Later models may have offered early forms of on-board computers or rudimentary navigation systems (as indicated by 'Navigation System' in contents). Driver Assistance Driver Assistance Features: ABS (Anti-lock Braking System) available on later models. Cruise control was a common option. Connectivity Connectivity...
Professional mechanics and DIY enthusiasts looking to perform repairs and maintenance on BMW E24 models.
Competitive Analysis
Value Proposition:
Provides dealership-level technical information at a fraction of the cost, enabling significant savings on repairs and maintenance. Offers a permanent, accessible resource for vehicle upkeep.
Key Features
Accessibility:
Readable on any device with a PDF reader, saving indefinitely on hard drives.
Efficiency:
Instant download, no waiting for shipping.
User Friendliness:
Well-structured content with chapter bookmarks for easy navigation, no additional software installation required beyond standard utilities.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Vehicle Body Styles:
Sedan, Coupe, Convertible
Additional Coverage:
Covers all major mechanical and electrical systems necessary for repair and maintenance.
Page Count
Estimated Page Count:
Extensive (details provided in various sections, exact count not specified but implies comprehensive coverage)
Manual Type
Type:
Electronic Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
Delivery Format:
ZIP Archive
📖 Manual Coverage
Systems Covered
Engine:
General Data and Maintenance, Engine Mechanical, Engine Electrical System, Fuel System, Fuel Supply System, Cooling System, Exhaust System
Drivetrain:
Clutch, Manual Transmission, Automatic Transmission, Gearshift Mechanism, Driveshaft, Front and Rear Axle
Suspension Steering Brakes:
Steering and Wheel Alignment, Brakes, Suspension System
Body Chassis:
Body, Body Equipment, Wheels and Tires
Electrical Electronics:
Specific mention of SRS (Supplemental Restraint System) indicates coverage of early airbag systems, though implementation varied by market and year.
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication
Fault finding, diagnostic procedures for all major systems, wiring diagrams (implied by General Electrical System)
Accessories:
Coverage for various factory accessories and optional equipment.
Technical Depth
Depth:
Comprehensive: From basic adjustments and fluid changes to complete engine and transmission rebuilds, and detailed electrical system troubleshooting. Suitable for both professional mechanics and DIY enthusiasts.
Wiring Diagrams:
Implied within 'General Electrical System' and 'Engine Electrical System' sections, crucial for diagnostics.
Basic radio/cassette player with optional premium sound systems. Later models may have offered early forms of on-board computers or rudimentary navigation systems (as indicated by 'Navigation System' in contents).
Driver Assistance
Driver Assistance Features:
ABS (Anti-lock Braking System) available on later models. Cruise control was a common option.
Connectivity
Connectivity Features:
Limited by era. Basic diagnostic port for engine management, but no modern USB or Bluetooth connectivity. Remote central locking system mentioned.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles or 6-12 months, depending on driving conditions and oil used. Consult manual for specific recommendations.
Spark Plug Replacement:
Varies by plug type; platinum plugs could last up to 100,000 miles, standard plugs much less. Refer to manual for specific interval and type.
Transmission Fluid Change Interval:
Automatic: 30,000 - 50,000 miles or every 2-4 years. Manual: Less frequent, often checked during clutch service. Consult manual.
Fluid Specifications
Engine Oil Type:
Multi-viscosity oil, e.g., SAE 15W-40, 10W-40, or 5W-30. Specific viscosity depends on climate. Consult manual for exact BMW specification (e.g., BMW Longlife-98 or earlier).
Coolant Type:
Ethylene glycol-based antifreeze/coolant. Typically a 50/50 mix with distilled water. BMW recommends specific coolant formulations (e.g., BMW Blue or Green coolant for this era).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check manual for specific requirement).
Power Steering Fluid:
Hydraulic fluid, likely Pentosin CHF 11S or an equivalent ATF/power steering fluid. Consult manual for exact BMW specification.
Known Issues
Common Wear Items:
Suspension bushings (control arms, sway bars), fuel injectors, fuel pump, ignition components (cap, rotor, wires), rubber hoses, exhaust system components, climate control system (blower motor, O-rings), window regulators.
E24 Specific Concerns:
Rust around wheel arches, rocker panels, sunroof area. Diaphragm in distributor (early models), AFM (Air Flow Meter) sensor issues, central locking pump failures, early electronics gremlins.
📚 Vehicle History
Brand Heritage
Brand:
BMW AG, renowned for engineering luxury performance vehicles.
Model Evolution
E24 Generation:
First generation of the BMW 6 Series, introduced in 1976 and facelifted in 1982 (E24, Series 1 and Series 2). This manual covers the Series 2 models.
E24 Design Era:
Characterized by the 'shark-nose' design penned by Paul Bracq.
Production
Production Years:
1976-1989 (This manual covers 1983-1989 models).
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
The E24 6 Series was widely acclaimed for its performance, luxury, and design in its time, often featured in automotive enthusiast publications for its Grand Tourer capabilities.