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BMW 635CSI-M6 1988 Electrical TROUBLESHOOTING Manual

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🏷️ Basic Information Identification Make: BMW Model: 635CSi / M6 Year Covered By Manual: 1988 Variant Covered By Manual: 635CSi, M6 Codes Chassis Code: E24 👋 Introduction Market Position Vehicle Segment: Luxury Grand Tourer / Sports Coupe Competitive Analysis Competitors 1988: Porsche 944, Mercedes-Benz SEC, Jaguar XJ-S Key Features Brand Philosophy: 'The Ultimate Driving Machine', blending performance, luxury, and sophisticated engineering. Manual Purpose Target Audience: BMW owners, DIY mechanics, independent workshops Manual Value Proposition Cost Saving: Enables significant cost savings by empowering owners and technicians to perform repairs themselves. Manual Accessibility Skill Level: Accessible with basic mechanical knowledge, due to step-by-step explanations and illustrations. 📋 Manual Details Coverage Areas Primary Coverage: Electrical Systems and Troubleshooting Secondary Coverage: Power Distribution, Component Locations, Wiring Diagrams Page Count Estimated Page Count: 300+ Manual Type Type: Electrical Troubleshooting Manual / Service Manual Language Language: English Format Format: PDF (assumed digital delivery) 📖 Manual Coverage Systems Covered Power Management: Power Distribution Charts, Fuse Charts, Fuse Details, Ground Distribution Engine Management: Engine Control System (L-Jetronic/Motronic for 635CSi, S38 ECU for M6), Data Link (OBD I) Starting And Charging: Start System, Charging System Drivetrain Electronics Transmission Control: Electronic Transmission Control (if applicable to specific models covered) Safety Systems Restraint System: Supplemental Restraint System (SRS) - Airbag (if equipped) Traction Control: Slip Control ABS (Anti-lock Braking System) Comfort And Convenience Mirrors: Power Mirrors Locking System: Central Locking Module Windows: Power Windows Seats: Power Seats, Heated Seats Sunroof: Power Sun Roof Horns: Horn System Wiper Washer: Wiper/Washer Module, Headlight Washer, Windshield Washer Jet Heaters Instrumentation Cluster: Instrument Cluster Clock: Multi-Function Clock Lighting Controls: Light Switch Details Exterior Front: Headlights, Fog Lights, Turn/Hazard Lights Exterior Rear Side: Park/Tail/Underhood Lights, License Plate/Luggage Compartment Lights, Back-Up Lights, Brake Lights Interior: Interior Lights, Glove Box Light, Cassette Box Ashtray Lights, Charging Socket Body Electronics Crash System: Crash Control Module Climate Control: Park/Ventilation with HKR (Heated Control Relay?), Rear Window Defogger, Integrated Climate Regulation Audio Visual Audio: Radio/CD Player, Radio/HiFi System Communication Telephone: Cellular Telephone System Driver Assistance Cruise Control: Cruise Control (Tempomat) Security Anti Theft: Anti-Theft System Information Systems Onboard Computer: On-Board Computer Component Locations Component Identification: Component Location Chart, Component Location Views Wiring Diagrams Splice Locations: Splice Location Views Connector Identification: Connector Views Procedures Included Troubleshooting Methodology: Step-by-step explanations, diagnostic flowcharts (implied by electrical troubleshooting) Technical Depth Diagnostic Level: Advanced Electrical Diagnostics, Fault Finding Repair Procedures: Detailed repair instructions for electrical components and systems Information Types: Illustrations, Diagrams, Technical Specifications, Depth Illustrations 📊 Manual Specifications File Format Searchable Text: Yes (typical for professionally produced PDFs) Print Quality Image Resolution: High (essential for diagrams and illustrations) Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine 635Csi Engine Code: M30B34 Displacement: 3.4 Liters (3430 cc) Configuration: Inline 6-Cylinder, SOHC Horsepower 635Csi: 218 hp @ 5,500 rpm (Euro Spec), approx. 182-190 hp (US Spec) Torque 635Csi: 224 lb-ft @ 4,000 rpm (Euro Spec), approx. 214 lb-ft (US Spec) Primary Engine M6 Engine Code: S38B35 Displacement: 3.5 Liters (3453 cc) Configuration: Inline 6-Cylinder, DOHC (Double Overhead Camshafts) Horsepower M6: 256 hp @ 6,500 rpm (Euro Spec), 210 hp (US Spec - ECE emissions) / 205 hp (US Spec - EPA) Torque M6: 243 lb-ft @ 4,500 rpm (Euro Spec), 220 lb-ft (US Spec - ECE) / 215 lb-ft (US Spec - EPA) Fuel System Fuel Injection 635Csi: Bosch L-Jetronic (later Motronic) Fuel Injection M6: Bosch Motronic DME (Digital Engine Electronics) Fuel Type Fuel Requirement: Premium Unleaded Gasoline (91+ Octane) 🔧 Transmission Standard 635Csi Type 635Csi: Getrag 4-Speed Automatic (ZF 4HP22) Optional 635Csi Type 635Csi: Getrag 5-Speed Manual (G265) Standard M6 Type M6: Getrag 5-Speed Manual (G280) Features Clutch Type: Single Dry Plate (Manual) Fluid Specification Automatic Transmission Fluid: Dexron II (or equivalent, consult specific BMW specs) Manual Transmission Fluid: SAE 75W-90 Synthetic Gear Oil (or equivalent, consult specific BMW specs) 📐 Dimensions Exterior Length: 191.1 in (4854 mm) Width: 70.5 in (1791 mm) Height: 53.2 in (1351 mm) Wheelbase Wheelbase: 103.5 in (2629 mm) Weights Curb Weight 635Csi: 3,450 - 3,600 lbs (1565 - 1633 kg) Curb Weight M6: 3,600 - 3,750 lbs (1633 - 1701 kg) Gross Vehicle Weight Rating: Approx. 4,400 lbs (2000 kg) 🛡️ Safety Features Ratings Crash Test Data: NHTSA/IIHS data from this era is limited, but the E24 chassis was known for robust construction. Active Features Braking: Four-wheel disc brakes with ABS (Anti-lock Braking System) Steering: Power-assisted recirculating ball steering Passive Features Airbags: Driver-side airbag (optional, depending on market and build date) Seatbelts: Three-point inertia-reel seatbelts with front pretensioners Chassis Construction: Reinforced safety cage, crumple zones 💡 Technology Features Infotainment Audio System Options: BMW Bavaria C/C II, C III, or premium HiFi systems with cassette player, optional CD changer. Driver Assistance ABS System: Bosch ABS II system, providing anti-lock braking capability. Connectivity...
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BMW 635CSI-M6 1988 Electrical TROUBLESHOOTING Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
635CSi / M6
Year Covered By Manual:
1988
Variant Covered By Manual:
635CSi, M6
Codes
Chassis Code:
E24
👋 Introduction
Market Position
Vehicle Segment:
Luxury Grand Tourer / Sports Coupe
Competitive Analysis
Competitors 1988:
Porsche 944, Mercedes-Benz SEC, Jaguar XJ-S
Key Features
Brand Philosophy:
'The Ultimate Driving Machine', blending performance, luxury, and sophisticated engineering.
Manual Purpose
Target Audience:
BMW owners, DIY mechanics, independent workshops
Manual Value Proposition
Cost Saving:
Enables significant cost savings by empowering owners and technicians to perform repairs themselves.
Manual Accessibility
Skill Level:
Accessible with basic mechanical knowledge, due to step-by-step explanations and illustrations.
📋 Manual Details
Coverage Areas
Primary Coverage:
Electrical Systems and Troubleshooting
Secondary Coverage:
Power Distribution, Component Locations, Wiring Diagrams
Page Count
Estimated Page Count:
300+
Manual Type
Type:
Electrical Troubleshooting Manual / Service Manual
Language
Language:
English
Format
Format:
PDF (assumed digital delivery)
📖 Manual Coverage
Systems Covered
Power Management:
Power Distribution Charts, Fuse Charts, Fuse Details, Ground Distribution
Engine Management:
Engine Control System (L-Jetronic/Motronic for 635CSi, S38 ECU for M6), Data Link (OBD I)
Starting And Charging:
Start System, Charging System
Drivetrain Electronics
Transmission Control:
Electronic Transmission Control (if applicable to specific models covered)
Safety Systems
Restraint System:
Supplemental Restraint System (SRS) - Airbag (if equipped)
Traction Control:
Slip Control ABS (Anti-lock Braking System)
Comfort And Convenience
Mirrors:
Power Mirrors
Locking System:
Central Locking Module
Windows:
Power Windows
Seats:
Power Seats, Heated Seats
Sunroof:
Power Sun Roof
Horns:
Horn System
Wiper Washer:
Wiper/Washer Module, Headlight Washer, Windshield Washer Jet Heaters
Instrumentation
Cluster:
Instrument Cluster
Clock:
Multi-Function Clock
Lighting
Controls:
Light Switch Details
Exterior Front:
Headlights, Fog Lights, Turn/Hazard Lights
Exterior Rear Side:
Park/Tail/Underhood Lights, License Plate/Luggage Compartment Lights, Back-Up Lights, Brake Lights
Interior:
Interior Lights, Glove Box Light, Cassette Box Ashtray Lights, Charging Socket
Body Electronics
Crash System:
Crash Control Module
Climate Control:
Park/Ventilation with HKR (Heated Control Relay?), Rear Window Defogger, Integrated Climate Regulation
Audio Visual
Audio:
Radio/CD Player, Radio/HiFi System
Communication
Telephone:
Cellular Telephone System
Driver Assistance
Cruise Control:
Cruise Control (Tempomat)
Security
Anti Theft:
Anti-Theft System
Information Systems
Onboard Computer:
On-Board Computer
Component Locations
Component Identification:
Component Location Chart, Component Location Views
Wiring Diagrams
Splice Locations:
Splice Location Views
Connector Identification:
Connector Views
Procedures Included
Troubleshooting Methodology:
Step-by-step explanations, diagnostic flowcharts (implied by electrical troubleshooting)
Technical Depth
Diagnostic Level:
Advanced Electrical Diagnostics, Fault Finding
Repair Procedures:
Detailed repair instructions for electrical components and systems
Information Types:
Illustrations, Diagrams, Technical Specifications, Depth Illustrations
📊 Manual Specifications
File Format
Searchable Text:
Yes (typical for professionally produced PDFs)
Print Quality
Image Resolution:
High (essential for diagrams and illustrations)
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine 635Csi
Engine Code:
M30B34
Displacement:
3.4 Liters (3430 cc)
Configuration:
Inline 6-Cylinder, SOHC
Horsepower 635Csi:
218 hp @ 5,500 rpm (Euro Spec), approx. 182-190 hp (US Spec)
Torque 635Csi:
224 lb-ft @ 4,000 rpm (Euro Spec), approx. 214 lb-ft (US Spec)
Primary Engine M6
Engine Code:
S38B35
Displacement:
3.5 Liters (3453 cc)
Configuration:
Inline 6-Cylinder, DOHC (Double Overhead Camshafts)
Horsepower M6:
256 hp @ 6,500 rpm (Euro Spec), 210 hp (US Spec - ECE emissions) / 205 hp (US Spec - EPA)
Torque M6:
243 lb-ft @ 4,500 rpm (Euro Spec), 220 lb-ft (US Spec - ECE) / 215 lb-ft (US Spec - EPA)
Fuel System
Fuel Injection 635Csi:
Bosch L-Jetronic (later Motronic)
Fuel Injection M6:
Bosch Motronic DME (Digital Engine Electronics)
Fuel Type
Fuel Requirement:
Premium Unleaded Gasoline (91+ Octane)
🔧 Transmission
Standard 635Csi
Type 635Csi:
Getrag 4-Speed Automatic (ZF 4HP22)
Optional 635Csi
Type 635Csi:
Getrag 5-Speed Manual (G265)
Standard M6
Type M6:
Getrag 5-Speed Manual (G280)
Features
Clutch Type:
Single Dry Plate (Manual)
Fluid Specification
Automatic Transmission Fluid:
Dexron II (or equivalent, consult specific BMW specs)
Manual Transmission Fluid:
SAE 75W-90 Synthetic Gear Oil (or equivalent, consult specific BMW specs)
📐 Dimensions
Exterior
Length:
191.1 in (4854 mm)
Width:
70.5 in (1791 mm)
Height:
53.2 in (1351 mm)
Wheelbase
Wheelbase:
103.5 in (2629 mm)
Weights
Curb Weight 635Csi:
3,450 - 3,600 lbs (1565 - 1633 kg)
Curb Weight M6:
3,600 - 3,750 lbs (1633 - 1701 kg)
Gross Vehicle Weight Rating:
Approx. 4,400 lbs (2000 kg)
🛡️ Safety Features
Ratings
Crash Test Data:
NHTSA/IIHS data from this era is limited, but the E24 chassis was known for robust construction.
Active Features
Braking:
Four-wheel disc brakes with ABS (Anti-lock Braking System)
Steering:
Power-assisted recirculating ball steering
Passive Features
Airbags:
Driver-side airbag (optional, depending on market and build date)
Seatbelts:
Three-point inertia-reel seatbelts with front pretensioners
Chassis Construction:
Reinforced safety cage, crumple zones
💡 Technology Features
Infotainment
Audio System Options:
BMW Bavaria C/C II, C III, or premium HiFi systems with cassette player, optional CD changer.
Driver Assistance
ABS System:
Bosch ABS II system, providing anti-lock braking capability.
Connectivity
Cellular Phone Integration:
Factory or dealer-installed cellular telephone systems with external antennas and integrated microphone/speaker.
Onboard Computer
Obc Functionality:
Features like trip computer, average speed, average fuel consumption, range, and basic diagnostics.
Climate Control
HVAC System Type:
Manual or optional 'Integrated Automatic Climate Control' (ACC) for temperature and fan speed regulation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or annually, whichever comes first.
Spark Plug Replacement:
Approximately 30,000 miles (48,000 km)
Coolant Flush:
Every 2-3 years or 30,000 miles (48,000 km)
Fluid Specifications
Engine Oil Type:
SAE 15W-50 or 20W-50 (for M30) / 10W-40 or 15W-40 (for S38), API SG or higher. Consult owner's manual for exact viscosity based on climate.
Engine Oil Capacity:
Approx. 6.5 - 7.0 quarts (6.2 - 6.6 liters) with filter change
Coolant Type:
Ethylene Glycol based, BMW blue coolant or equivalent
Brake Fluid Type:
DOT 4
Known Issues
Electrical Quirks:
Age-related failure of vacuum lines, faulty OBC display pixels, intermittent window/lock motors, degraded wiring insulation in engine bay.
Engine Common Problems:
Oil leaks from valve cover and oil pan gaskets, coolant leaks from hoses and metal pipes, potential head gasket issues if overheated.
Transmission Common Problems:
Slipping automatic transmissions, worn clutch components in manuals.
Common Maintenance Tasks
Tasks Covered By Manual:
Fuse replacement, relay testing, diagnosing power windows, power seats, central locking, lighting circuits, engine control sensor testing.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's reputation for engineering excellence, sporty driving dynamics, and luxury motoring.
Model Evolution
E24 Generation:
The E24 generation, introduced in 1976, was BMW's sole large luxury coupe. The 635CSi was the high-performance variant of the 6 Series for most of its production. The M635CSi (later M6 in North America) was the ultimate expression of performance in this chassis.
Production
Production Period:
1976-1989
Manufacturing Location:
Germany (Dingolfing Plant)
Model Year 1988
Key Updates 1988:
By 1988, the E24 had received its 'highline' update, featuring revised aerodynamics, updated interior styling, and improved electronics. The M6 was a distinct performance variant with the more powerful S38 engine.
🏆 Awards & Recognition
Recognitions
Performance Accolades:
The M6 variant, in particular, was widely praised for its track-inspired performance and handling, earning accolades as one of the fastest production sedans/coupes of its time.
Ratings
Contemporary Reviews:
Consistently reviewed as a benchmark in the grand touring segment for its blend of luxury, comfort, and dynamic capability.
Certifications
Automotive Industry Standards:
Manufactured to meet all relevant German and international automotive safety and emissions standards of the era.
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