BMW 735i 735iL 1993 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: BMW Model: 735i / 735iL Year: 1993 Codes Chassis Code: E32 👋 Introduction Market Position Segment: Full-size Luxury Sedan Target Audience: Discerning buyers valuing performance, comfort, and advanced engineering Competitive Analysis Competitors: Mercedes-Benz S-Class (W140), Lexus LS400, Audi V8 Quattro Key Features Design Philosophy: Bavarian Motor Works' focus on driver engagement, engineering excellence, and understated luxury Model Distinction: E32 generation represented a significant step forward in BMW's luxury offerings 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: M30B35 Engine (3.5L Inline-6) Transmission: 4HP22EH Automatic Transmission Brakes: Hydraulic Disc Brakes (Front & Rear), ABS (Anti-lock Braking System) Electrical: Complete Electrical System, Wiring Diagrams, ECU, Sensors Suspension: Front MacPherson Struts, Rear Independent Suspension (Semi-trailing Arms) Steering: Hydraulic Power Steering Fuel System: Bosch Motronic Engine Management, Fuel Injection, Fuel Pump, Tank Cooling System: Radiator, Fan, Water Pump, Thermostat Exhaust System: Catalytic Converter, Mufflers, Exhaust Manifolds HVAC: Heating, Ventilation, Air Conditioning System Bodywork: Body Panels, Doors, Hood, Trunk, Chassis Repair Interior: Seating, Trim, Dashboard Components Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Inspections Diagnostics: Troubleshooting Guides, Fault Code Interpretation (where applicable) Repair: Engine Overhaul, Transmission Service, Brake Pad Replacement, Suspension Component Replacement Overhaul: Detailed Engine and Transmission Rebuild Procedures Adjustment: Valve Adjustment (if applicable to M30), Idle Speed Adjustment Replacement: Component Replacement (e.g., Alternator, Starter, Water Pump, Radiator) Calibration: ABS Sensor Calibration (if applicable) Technical Depth Depth: Full Mechanical and Electrical Repair Procedures Diagnostic Tools: Information on diagnostic procedures and potential tool requirements Torque Specs: Detailed torque specifications for all fasteners Clearances: Engine component clearances (e.g., bearing clearances, piston ring gaps) Electrical Diagrams: Comprehensive wiring schematics 📊 Manual Specifications File Format File Format: PDF Print Quality Resolution: High-resolution, suitable for printing Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) Searchability Text Search: Searchable text content ⚙️ Engine Specifications Primary Engine Engine Code: M30B35 Configuration: 3.5L Naturally Aspirated Inline 6-Cylinder Bore X Stroke: 92 mm x 86 mm Compression Ratio: 8.0:1 Valvetrain: SOHC (Single Overhead Camshaft), 2 Valves per Cylinder Performance Horsepower: 208 hp @ 5500 rpm Torque: 225 lb-ft @ 4000 rpm Fuel System Induction: Bosch Motronic ML-1.3 Fuel Injection Fuel Type: Premium Unleaded Gasoline (91 Octane or higher) Cooling System Coolant Capacity: Approx. 10.5 Liters (11.1 Quarts) Oil System Oil Capacity: Approx. 6.5 Liters (6.9 Quarts) with filter 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (4HP22EH) Optional Manual Transmission: Not available for 1993 735i/iL models in most markets. Features Electronic Control: EH signifies electronic control for shift points and hydraulic pressure. Fluid Type Atf Specification: BMW LT 71141 or equivalent Dexron III/Mercon Fluid Capacity Atf Capacity: Approx. 6.8 Liters (7.2 Quarts) for torque converter and cooler 📐 Dimensions Exterior Wheelbase 735I: 2900 mm (114.2 inches) Wheelbase 735Il: 3070 mm (120.9 inches) Length 735I: 4960 mm (195.3 inches) Length 735Il: 5125 mm (201.8 inches) Width: 1847 mm (72.7 inches) Height: 1400 mm (55.1 inches) Weights Curb Weight 735I: Approx. 1720 kg (3792 lbs) Curb Weight 735Il: Approx. 1770 kg (3902 lbs) Gross Weight Rating: Approx. 2250 kg (4960 lbs) Wheel Bolt Pattern: 5x120 Wheel Size: 15x7 Tire Size: 205/65VR15 (standard) 🛡️ Safety Features Ratings NHTSA Ratings: N/A (Vehicle safety ratings were not standardized in this format in 1993) Active Features ABS: Standard Anti-lock Braking System (ABS) Passive Features Airbags: Driver's side airbag standard Seatbelts: Front and rear seatbelts with pretensioners Chassis Construction: Integrated safety cage, crumple zones 💡 Technology Features Infotainment Audio System: BMW Bavaria C Business/Professional RDS stereo systems, optional CD changer Onboard Computer: BMW On-Board Computer (OBC) with functions like fuel consumption, range, and diagnostics Driver Assistance Traction Control: ASR (Anti-Slip Regulation) was available on some models. Cruise Control: Standard electronic cruise control Connectivity Early Telematics: Optional car phone integration Lighting Headlights: Halogen projector headlights, optional Xenon (later models/options) 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000-15,000 km (6,000-9,000 miles) or annually, depending on driving conditions. Transmission Fluid Interval: BMW recommended 'lifetime' fluid, but many specialists recommend service every 80,000-100,000 km (50,000-60,000 miles). Coolant Flush Interval: Every 2-3 years or 50,000 km (30,000 miles) Spark Plug Replacement: Approx. 30,000-40,000 km (20,000-25,000 miles) for standard plugs, longer for platinum/iridium. Fluid Specifications Engine Oil Specification: API SJ/SL, SAE 5W-30 or 10W-40 (check owner's manual for exact BMW approval) Coolant Specification: BMW Blue Coolant (G48) or equivalent ethylene glycol-based coolant with corrosion inhibitors. Brake Fluid Specification: DOT 4 Known Issues Cooling System: Water pump failure, radiator leaks, hose degradation, thermostat housing cracks Electrical: ABS sensor failures, dashboard warning lights, OBC (On-Board Computer) pixilation, ignition switch problems Suspension: Worn control arm bushings, rear subframe mounting points, strut top mounts Fuel System: Fuel pump...
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