🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E46 Model Year: 2003 Codes Vin Designation: WBA Engine Codes Covered: N42B20, M54B22, M54B25, M54B30, M47TUD20 Body Styles Covered: Sedan (E46/4), Coupe (E46/2), Convertible (E46/C), Touring (E46/3), Hatchback (E46/5 - 3 Series Compact) 👋 Introduction Market Position Positioning: The BMW E46 (1998-2006) was a highly successful premium compact executive car, praised for its driving dynamics, build quality, and sophisticated engineering. The 2003 model year represents a significant point in its lifecycle, often featuring mid-cycle updates. Competitive Analysis Competitors: Competed directly with the Mercedes-Benz C-Class (W203), Audi A4 (B6), Lexus IS, and Infiniti G35. The E46 was often lauded for its superior handling and driver engagement compared to many rivals. Key Features Design: Iconic BMW design language, excellent weight distribution, driver-focused interior. Performance: Renowned for its balanced handling, responsive engines, and engaging driving experience, especially in M Sport variants. Reliability: Generally considered reliable with proper maintenance, though specific E46 common issues are well-documented. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive repair and service procedures for the 2003 BMW E46 generation. Specific Areas: Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, Climate Control, Bodywork, Diagnostics. Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel injection, ignition, exhaust, cooling, lubrication, engine management (DME), automatic and manual transmissions, clutch, driveshafts, differentials, axles. Chassis: Front and rear suspension (McPherson struts, multi-link), steering system (rack and pinion, power steering), brake system (ABS, DSC, rotor/pad replacement, caliper service), wheel bearings, subframes. Electrical: 12V battery system, alternator, starter, lighting (headlights, taillights, interior), power windows/locks, central locking, instrument cluster, warning indicators, fuse and relay locations, basic wiring diagrams. Body Interior: Body panel removal/installation, door mechanisms, interior trim, seats, dashboard, bumpers, trunk lid, hood. Climate Control: HVAC system operation, refrigerant handling, blower motor, heater core, A/C compressor, control modules. Procedures Included Maintenance: Oil and filter changes, coolant flushes, spark plug replacement, air filter replacement, brake fluid service, fuel filter replacement, drive belt inspection/replacement, battery testing. Diagnostics: Troubleshooting guides, fault code interpretation (OBD-II), common symptoms and causes, diagnostic procedures for various systems. Repair Rebuild: Engine disassembly and reassembly, transmission overhaul, brake caliper rebuilding, suspension component replacement, steering rack replacement, alternator/starter replacement, fuel pump replacement. Installation Adjustment: Accessory installation, sensor replacement, component calibration, headlight alignment, suspension alignment specifications. Technical Depth Depth: Highly detailed, covering everything from basic fluid checks and filter replacements to complete engine and transmission rebuilds. Includes torque specifications, clearances, and diagnostic flowcharts. 📊 Manual Specifications File Format Type: PDF Searchability: Text-searchable for quick information retrieval. Resolution: High-resolution scans of original factory documentation for clear diagrams and text. Printability: Printable pages for on-hand reference in a workshop environment. Print Quality Quality: N/A (Digital Format) Binding Type Type: N/A (Digital Format) Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine 2.5L Inline-6 (M54B25): Displacement: 2494 cc (2.5L), Bore x Stroke: 84 mm x 75 mm, Compression Ratio: 10.2:1, Horsepower: 189 hp @ 6000 rpm, Torque: 181 lb-ft @ 3500 rpm, Engine Code: M54B25 3.0L Inline-6 (M54B30): Displacement: 2979 cc (3.0L), Bore x Stroke: 84 mm x 89.6 mm, Compression Ratio: 10.2:1, Horsepower: 225 hp @ 5900 rpm, Torque: 214 lb-ft @ 3500 rpm, Engine Code: M54B30 2.0L Inline-4 (N42B20): Displacement: 1995 cc (2.0L), Bore x Stroke: 82 mm x 94.6 mm, Compression Ratio: 10.0:1, Horsepower: 143 hp @ 6200 rpm, Torque: 147 lb-ft @ 3750 rpm, Engine Code: N42B20 2.0L Diesel (M47Tud20): Displacement: 1995 cc (2.0L), Bore x Stroke: 84 mm x 90 mm, Compression Ratio: 18.0:1, Horsepower: 150 hp @ 4000 rpm, Torque: 236 lb-ft @ 1750 rpm, Engine Code: M47TUD20 Performance Redline: Typically 6500 rpm for M54 engines, 6200 rpm for N42. Engine Management: Bosch Motronic (e.g., ME7.x for gasoline, EDC16 for diesel). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), often with a Bosch Motronic control unit. Fuel Type: Premium Unleaded Gasoline (91 AKI or higher recommended for M54), Diesel for M47. Fluid Specifications Engine Oil: BMW Longlife-01 (LL-01) certified synthetic oil, e.g., 5W-30 or 0W-30. Check specific model requirements. Coolant: BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) mixed 50/50 with distilled water. 🔧 Transmission Standard Transmission Type: 5-speed Manual Getrag GS53Z (for most gasoline models) or ZF 5HP19 automatic (for most gasoline models). Optional Transmission Type: 6-speed Manual Getrag SG170 (for select high-performance models like 330i ZHP), Steptronic automatic (5-speed ZF 5HP19TU). Features Clutch: Hydraulically operated single dry plate clutch for manual transmissions. Automatic Features: Sport and Steptronic modes allowing manual gear selection via shifter or steering wheel buttons (on some models). Fluid Specifications Manual Transmission Fluid: BMW MTF LT-2 or equivalent (e.g., Pentosin MTF2). Check specific manual for viscosity. Automatic Transmission Fluid: BMW ATF LT-71141 (for ZF 5HP19) or BMW ATF...
Sedan (E46/4), Coupe (E46/2), Convertible (E46/C), Touring (E46/3), Hatchback (E46/5 - 3 Series Compact)
👋 Introduction
Market Position
Positioning:
The BMW E46 (1998-2006) was a highly successful premium compact executive car, praised for its driving dynamics, build quality, and sophisticated engineering. The 2003 model year represents a significant point in its lifecycle, often featuring mid-cycle updates.
Competitive Analysis
Competitors:
Competed directly with the Mercedes-Benz C-Class (W203), Audi A4 (B6), Lexus IS, and Infiniti G35. The E46 was often lauded for its superior handling and driver engagement compared to many rivals.
Key Features
Design:
Iconic BMW design language, excellent weight distribution, driver-focused interior.
Performance:
Renowned for its balanced handling, responsive engines, and engaging driving experience, especially in M Sport variants.
Reliability:
Generally considered reliable with proper maintenance, though specific E46 common issues are well-documented.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive repair and service procedures for the 2003 BMW E46 generation.
Front and rear suspension (McPherson struts, multi-link), steering system (rack and pinion, power steering), brake system (ABS, DSC, rotor/pad replacement, caliper service), wheel bearings, subframes.
Electrical:
12V battery system, alternator, starter, lighting (headlights, taillights, interior), power windows/locks, central locking, instrument cluster, warning indicators, fuse and relay locations, basic wiring diagrams.
Body Interior:
Body panel removal/installation, door mechanisms, interior trim, seats, dashboard, bumpers, trunk lid, hood.
Climate Control:
HVAC system operation, refrigerant handling, blower motor, heater core, A/C compressor, control modules.
Procedures Included
Maintenance:
Oil and filter changes, coolant flushes, spark plug replacement, air filter replacement, brake fluid service, fuel filter replacement, drive belt inspection/replacement, battery testing.
Diagnostics:
Troubleshooting guides, fault code interpretation (OBD-II), common symptoms and causes, diagnostic procedures for various systems.
Highly detailed, covering everything from basic fluid checks and filter replacements to complete engine and transmission rebuilds. Includes torque specifications, clearances, and diagnostic flowcharts.
📊 Manual Specifications
File Format
Type:
PDF
Searchability:
Text-searchable for quick information retrieval.
Resolution:
High-resolution scans of original factory documentation for clear diagrams and text.
Printability:
Printable pages for on-hand reference in a workshop environment.
Print Quality
Quality:
N/A (Digital Format)
Binding Type
Type:
N/A (Digital Format)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
2.5L Inline-6 (M54B25):
Displacement: 2494 cc (2.5L), Bore x Stroke: 84 mm x 75 mm, Compression Ratio: 10.2:1, Horsepower: 189 hp @ 6000 rpm, Torque: 181 lb-ft @ 3500 rpm, Engine Code: M54B25
3.0L Inline-6 (M54B30):
Displacement: 2979 cc (3.0L), Bore x Stroke: 84 mm x 89.6 mm, Compression Ratio: 10.2:1, Horsepower: 225 hp @ 5900 rpm, Torque: 214 lb-ft @ 3500 rpm, Engine Code: M54B30
2.0L Inline-4 (N42B20):
Displacement: 1995 cc (2.0L), Bore x Stroke: 82 mm x 94.6 mm, Compression Ratio: 10.0:1, Horsepower: 143 hp @ 6200 rpm, Torque: 147 lb-ft @ 3750 rpm, Engine Code: N42B20
2.0L Diesel (M47Tud20):
Displacement: 1995 cc (2.0L), Bore x Stroke: 84 mm x 90 mm, Compression Ratio: 18.0:1, Horsepower: 150 hp @ 4000 rpm, Torque: 236 lb-ft @ 1750 rpm, Engine Code: M47TUD20
Performance
Redline:
Typically 6500 rpm for M54 engines, 6200 rpm for N42.
Engine Management:
Bosch Motronic (e.g., ME7.x for gasoline, EDC16 for diesel).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), often with a Bosch Motronic control unit.
Fuel Type:
Premium Unleaded Gasoline (91 AKI or higher recommended for M54), Diesel for M47.
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) certified synthetic oil, e.g., 5W-30 or 0W-30. Check specific model requirements.
Coolant:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) mixed 50/50 with distilled water.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Getrag GS53Z (for most gasoline models) or ZF 5HP19 automatic (for most gasoline models).
Available, often as ASC+T (Automatic Stability Control + Traction) or DSC (Dynamic Stability Control).
ABS:
Standard Anti-lock Braking System.
Stability Control:
Dynamic Stability Control (DSC) available, often standard on higher trims or as an option.
Passive Features
Airbags:
Frontal airbags (driver and passenger), optional side airbags, optional head protection system (HPS).
Seatbelts:
3-point inertia-reel seatbelts with pretensioners and force limiters, rear seat belts.
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD, BMW Professional CD RDS, optional navigation systems (Mk3/Mk4).
Display:
Central LCD screen for climate control, radio, and navigation information. Optional widescreen for navigation.
Driver Assistance
Parking Assist:
Optional rear parking sensors (Park Distance Control - PDC).
Cruise Control:
Standard on most models.
Connectivity
Audio Inputs:
Typically CD player, AM/FM radio. Optional CD changer. Aftermarket AUX inputs are common modifications.
Bluetooth:
Optional Bluetooth phone preparation available on some models with integrated phone cradle and hands-free functionality.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles (16,000-24,000 km) or annually, as indicated by the Condition Based Service (CBS) system or oil quality sensor.
Inspect Brakes Interval:
Every 12 months or 10,000 miles, or as indicated by CBS. Pad wear sensors will trigger a warning.
Coolant Flush Interval:
Every 2-3 years or as indicated by CBS.
Spark Plug Replacement Interval:
M54 engines: ~100,000 miles (160,000 km) for iridium plugs. N42 engines: ~60,000 miles (100,000 km) for platinum plugs. Always check manual for specifics.
Air Filter Replacement Interval:
Every 30,000 miles (48,000 km) or as needed based on conditions.
Fluid Specifications
Power Steering Fluid:
BMW Power Steering Fluid (ZHM) or Pentosin CHF 11S. Incorrect fluid can damage the system.
Brake Fluid:
DOT 4 Low Viscosity (LV) brake fluid. Flush every 2 years.
Known Issues
Cooling System:
Plastic expansion tank cracks, water pump failure (especially plastic impeller versions), coolant hose leaks, thermostat housing leaks.
Suspension:
Front control arm bushings (vibrations), rear trailing arm bushings, ball joints, strut mounts, sway bar links.
Engine M54:
PCV system issues (vacuum leaks, oil consumption), VANOS solenoids/seals, oil filter housing gasket leaks, crankshaft position sensor failures.
Electrical:
ABS/DSC module failure, instrument cluster pixel degradation, door lock actuator failures, LCM (Light Control Module) issues.
Body Interior:
Headliner sagging, door seal deterioration, trunk drain issues leading to water ingress.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW, known as Bayerische Motoren Werke AG, has a long history dating back to 1916, establishing itself as a premium manufacturer of sporty and luxurious vehicles.
Model Evolution
E46 Introduction:
The E46 generation replaced the E36 3 Series and was produced from 1998 to 2006, with the 2003 model year being part of the facelifted (LCI) phase, which introduced revised styling and updated features.
Facelift 2003:
The 2003 model year (often referred to as LCI - Life Cycle Impulse) brought subtle exterior design changes (e.g., revised headlights, taillights, bumpers) and interior upgrades, including updated iDrive systems on certain models.
Production
Production Period:
1998-2006 (E46 generation)
Manufacturing Locations:
Germany ( utama), Austria, South Africa, China, Thailand, and others.
🏆 Awards & Recognition
Recognitions
Car And Driver:
Car and Driver 10Best list multiple times during its production run, highlighting its superior handling and performance.
Ward:
Recognized for its acclaimed inline-six engines by Ward's AutoWorld.
Ratings
Consumer Reports:
Generally rated well for owner satisfaction, though with specific points of concern regarding reliability in certain areas, particularly as the vehicles age.
Certifications
Safety Certifications:
Meets all relevant US Federal Motor Vehicle Safety Standards (FMVSS) for its model year.