The BMW E60 E61 2004-2010 Service Repair Workshop Manual is your comprehensive guide for maintaining and repairing your BMW 5 Series Sedan and Touring. This manual contains the same detailed information used by professional mechanics at authorized BMW dealerships, making it an invaluable resource for both DIY enthusiasts and independent service professionals.

The manual provides step-by-step instructions, clear diagrams, illustrations, wiring schematics, and specifications covering all major aspects of your BMW E60 E61, ensuring you have the knowledge and guidance you need to perform repairs confidently. From general information and engine mechanical systems to engine electrical systems, emission control systems, fuel systems, and transmissions, this manual covers a wide range of topics, including:

* **General Information:** Essential information about your vehicle, including safety precautions, maintenance schedules, and technical specifications.
* **Engine Mechanical System:** Detailed instructions for servicing and repairing components such as the engine block, cylinder head, crankshaft, camshaft, pistons, valves, and timing system.
* **Engine Electrical System:** In-depth coverage of starting and charging systems, ignition systems, fuel injection systems, and electronic control modules.
* **Emission Control System:** Information on emissions control systems, including catalytic converters, oxygen sensors, and exhaust gas recirculation (EGR) systems.
* **Fuel System:** Detailed instructions for servicing and repairing fuel tanks, pumps, lines, filters, and injectors.
* **Clutch System:** Information on clutch operation, adjustment, and replacement.
* **Manual Transaxle System:** Detailed instructions for servicing and repairing manual transmissions.
* **Automatic Transaxle System:** Information on automatic transmissions, including fluid changes, troubleshooting, and repair procedures.
* **Driveshaft and Axle:** Instructions for servicing and repairing driveshafts, axles, and related components.
* **Suspension System:** Detailed information on suspension components, including struts, shocks, springs, control arms, and bushings.
* **Steering System:** Instructions for servicing and repairing steering components, such as the steering rack, steering column, and tie rods.
* **Restraint System:** Information on airbags, seat belts, and other safety systems.
* **Brake System:** Detailed instructions for servicing and repairing brake systems, including calipers, rotors, pads, and master cylinders.
* **Body (Interior and Exterior):** Information on body panels, trim, upholstery, and other interior and exterior components.
* **Body Electrical System:** In-depth coverage of body electrical systems, including lighting systems, door locks, and power windows.
* **Heating, Ventilation, and Air Conditioning System:** Detailed instructions for servicing and repairing heating, ventilation, and air conditioning (HVAC) systems.

This manual is your comprehensive guide to keeping your BMW E60 E61 running smoothly and in peak condition.

The BMW E60 and E61, launched in 2003, represent the fifth generation of the iconic BMW 5 Series, encompassing both sedan and touring (wagon) body styles. These models marked a significant departure from their predecessors, introducing a more modern and sophisticated design language, characterized by sharp lines, a bold grille, and a sleek, aerodynamic profile. Under the skin, they boasted a comprehensive suite of cutting-edge technology, including an advanced iDrive infotainment system, active safety features like Dynamic Stability Control (DSC), and a range of powerful engines. The E60 and E61 were available with a diverse powertrain lineup, encompassing both petrol and diesel options, with varying levels of performance and efficiency. The model range included the 520i, 525i, 530i, 545i, 550i, 530d, and 540d, catering to a wide variety of customer needs and preferences.

Beyond their impressive performance and technological advancements, the E60 and E61 models prioritized driving dynamics and offered a refined and engaging driving experience. The chassis featured a sophisticated suspension setup, with independent struts at the front and a multi-link setup at the rear, delivering a balance of comfort and handling precision. The E60 and E61 offered a range of engine options, each equipped with BMW's signature smooth and responsive power delivery. Their interiors were equally impressive, crafted with high-quality materials and featuring a driver-centric layout. Despite their luxurious appointments, the E60 and E61 remained practical and versatile, offering ample space for passengers and cargo. With their combination of performance, luxury, and practicality, the E60 and E61 cemented their place as one of the most successful and desirable executive saloons and wagons of their time.