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BMW F650GS 2000 Factory Service Repair Manual

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Basic Information Identification Make: BMW Model: F650GS Year: 2000 Codes Chassis Code: E169 (for single cylinder variants, though F650GS often refers to parallel twin models from later years. Assuming this...
Type: Cars
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Sku: 159491
Tags: BMW Misc
BMW F650GS 2000 Factory Service Repair Manual
Basic Information
Identification
Make: BMW
Model: F650GS
Year: 2000
Codes
Chassis Code: E169 (for single cylinder variants, though F650GS often refers to parallel twin models from later years. Assuming this is the original single-cylinder model based on '2000' year.)
Introduction
Market Position
Segment: Adventure Touring Motorcycle (entry-level to mid-range).
Competitive Analysis
Competitors: Competed against other dual-sport and adventure bikes like the Honda Transalp, Kawasaki KLR650, and Yamaha Ténéré series in its early iterations. The F650GS often offered a more refined on-road experience while still capable off-road.
Key Features
Design Philosophy: Combines practicality, touring capability, and off-road versatility with BMW's signature engineering and build quality.
Target Audience: Riders looking for a reliable, go-anywhere motorcycle for commuting, touring, and light off-road adventures. Appeals to both new and experienced riders.
Manual Details
Coverage Areas
Systems Covered: Engine, fuel system, ignition, electrical system, chassis, suspension, brakes, bodywork, maintenance, diagnostics, troubleshooting.
Page Count
Estimated Pages: Hundreds of pages (exact count not specified, but implies comprehensive coverage).
Manual Type
Type: Factory Service Repair Manual
Language
Language: English (implied by product description)
Format
Format: Downloadable PDF
Manual Coverage
Systems Covered
Engine: Detailed breakdown of engine components, including cylinder head, pistons, crankshaft, camshafts, valve timing, cooling system, lubrication system.
Fuel System: Carburetor system (likely Keihin CV, specific model details expected), fuel pump, fuel lines, fuel tank, intake manifold.
Ignition System: CDI ignition, spark plugs, ignition coils, wiring diagrams, troubleshooting ignition faults.
Electrical System: Battery, charging system (alternator, regulator/rectifier), starter motor, lighting (headlight, taillight, indicators), horn, wiring harnesses, fuses, relays, control units (if applicable).
Chassis Suspension: Front fork (telescopic, travel, damping adjustments), rear shock absorber (spring preload, damping adjustments), swingarm, bearings, frame components.
Brakes: Front and rear brake systems (likely single disc front, single disc rear), brake calipers, master cylinders, brake lines, brake pads, bleeding procedures, troubleshooting brake issues.
Bodywork: Fairings, seat, fuel tank cover, fenders, luggage rack, mounting points, disassembly and reassembly procedures.
Procedures Included
Maintenance: Scheduled maintenance, oil changes, filter replacements (oil, air), chain maintenance, brake fluid changes, coolant checks, spark plug replacement, valve clearance adjustment, carburetor synchronization.
Troubleshooting: Diagnostic flowcharts for common problems, electrical system troubleshooting, engine performance issues, starting problems, braking system faults.
Repair: Step-by-step instructions for engine rebuilds, carburetor overhaul, transmission disassembly/reassembly, suspension fork rebuild, brake system component replacement.
Installation: Procedures for installing accessories, replacement parts, and major component upgrades (if applicable).
Technical Depth
Depth: Comprehensive; covers basic maintenance, routine servicing, advanced diagnostics, component-level repairs, and complete overhauls. Suitable for both DIY enthusiasts and professional mechanics.
Manual Specifications
File Format
File Type: PDF
Print Quality
Printability: Printable (allows users to print entire manual or specific pages).
Binding Type
Binding: N/A (Digital Download)
Paper Type
Paper Quality: N/A (Digital Download)
Searchability
Text Search: Likely searchable text within the PDF for quick information retrieval.
Engine Specifications
Primary Engine
Engine Type: Single-cylinder, four-stroke (Rotax-built for this generation).
Displacement: 652 cc (652 cubic centimeters).
Bore X Stroke: 100 mm x 83 mm (approximate).
Compression Ratio: 10.0:1 (typical for this engine).
Valve Train: DOHC, 4 valves per cylinder (one camshaft actuates all valves).
Performance
Horsepower: Approximately 50 hp (37 kW) at 6,500 rpm.
Torque: Approximately 62 Nm (46 lb-ft) at 5,000 rpm.
Fuel System
Carburetor Model: Keihin CV (Constant Velocity), likely 33 mm or 36 mm. Specific model number would be in the manual.
Fuel Type: Unleaded gasoline, minimum octane rating 91 (RON+MON)/2.
Lubrication
Oil Type: API SG/SH or higher, SAE 10W-40 or 15W-50 motorcycle specific oil. Manual will specify exact BMW recommended fluid.
Cooling System
Cooling Method: Liquid-cooled (water-cooled) with fan.
Coolant Type: Ethylene glycol-based coolant, 50/50 mix with distilled water. BMW part number for coolant concentrate would be specified.
Transmission
Standard
Transmission Type: 5-speed manual gearbox.
Optional
Optional Transmission: N/A for the 2000 model year.
Features
Clutch Type: Wet multi-plate clutch, operated by cable.
Final Drive: O-ring sealed chain drive.
Gear Ratios
Gear Ratios: Specific ratios for each gear (1st through 5th) and final drive ratio will be detailed in the manual.
Fluid Specifications
Transmission Oil Type: SAE 80W/90 GL-4 or GL-5 gear oil. Manual will specify precise BMW recommendation and capacity.
Dimensions
Exterior
Length: Approximately 2,180 mm (85.8 in).
Width: Approximately 870 mm (34.3 in) at handlebars.
Height: Approximately 1,260 mm (49.6 in) at windscreen.
Wheelbase: Approximately 1,470 mm (57.9 in).
Weights
Dry Weight: Approximately 186 kg (410 lbs).
Gross Vehicle Weight Rating: Estimated around 380 kg (837 lbs).
Fuel Capacity: Approximately 17 liters (4.5 US gallons), including a 3.5 liter reserve.
Seat Height: Approximately 800 mm (31.5 in) - may have lower seat options.
Safety Features
Ratings
Safety Ratings: N/A (Motorcycles typically do not undergo automotive crash testing like cars. Safety is inherent in design and rider control).
Active Features
Braking System: Disc brakes front and rear, often with ABS as an optional feature on later models or specific trims. The 2000 model may or may not have ABS as standard or optional; the manual would clarify.
Passive Features
Lighting: Halogen headlight, taillight, brake light, and turn signals for visibility.
Frame Construction: Steel tube frame offering good structural integrity.
Handguards: Often fitted as standard or a common accessory to protect hands from wind, debris, and weather.
Technology Features
Infotainment
Infotainment System: Basic for the era; typically no integrated infotainment system beyond basic instrumentation. Focus is on functionality and reliability.
Driver Assistance
ABS Option: Anti-lock Braking System (ABS) was often an optional feature on this model, enhancing safety during braking, especially in adverse conditions.
Connectivity
Connectivity Features: None (No Bluetooth, USB ports, or smartphone integration typical of modern motorcycles).
Instrumentation
Dashboard Features: Analog speedometer, tachometer, fuel gauge, odometer, trip meter, coolant temperature warning light, oil pressure warning light, turn signal indicators.
Maintenance
Service Intervals
Oil Change Interval: Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Manual will provide precise intervals and conditions.
Air Filter Replacement: Check at 10,000 km (6,000 miles), replace as needed or at major service intervals (e.g., 20,000 km).
Valve Clearance Check: Typically every 20,000 km (12,000 miles). Critical for engine performance and longevity.
Spark Plug Replacement: Check at 10,000 km (6,000 miles), replace as needed. NGK CR9EK or equivalent is a common plug.
Fluid Specifications
Engine Oil Capacity: Approximately 2.5 - 2.8 liters (2.6 - 3.0 US quarts) with filter change. Manual will specify exact capacity.
Brake Fluid Type: DOT 4 brake fluid (glycol-based). Manual will specify BMW's preferred brand or type.
Chain Lubricant: High-quality motorcycle chain lubricant, applied regularly according to riding conditions.
Known Issues
Common Wear Items: Clutch wear, fork seal leaks, rear shock absorber degradation, ABS sensor issues (if equipped), heated grip failure.
Engine Longevity: The Rotax single-cylinder engine is generally robust if properly maintained, but can be sensitive to oil levels and consistent servicing.
Vehicle History
Brand Heritage
Bmw Motorrad Legacy: BMW Motorrad has a long history of producing robust, technically advanced, and durable motorcycles, particularly in the touring and adventure segments.
Model Evolution
F Series Origin: The F650 series began in 1993 with the single-cylinder F650 Funduro, developed in collaboration with Rotax. The F650GS designation evolved from this platform, representing BMW's entry into the lighter-displacement adventure touring market.
2000 Model Significance: The 2000 model represents a refinement of the original F650 design, possibly including minor updates to styling, suspension, or engine tuning compared to earlier versions. This manual covers that specific iteration.
Production
Manufacturing Location: Initially produced in Italy by Aprilia under contract for BMW, utilizing Rotax engines.
Awards & Recognition
Recognitions
Awards And Accolades: While specific awards for the 2000 model year are not readily cited, the F650GS series as a whole has been recognized for its versatility, reliability, and value in the adventure touring segment by various motorcycle publications over its production run.
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