BMW K1200 K1200LT 2002 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: BMW Model: K1200LT Year: 2002 Product Type: Service Repair Workshop Manual Codes Chassis Code: K589 👋 Introduction Market Position Segment: Luxury Touring Motorcycle Target Audience: Long-distance riders, touring enthusiasts, luxury motorcycle owners Competitive Analysis Competitors: Honda Gold Wing, Harley-Davidson Electra Glide, Kawasaki Voyager Key Features Design: Spacious, comfortable, aerodynamic touring platform with extensive fairing and storage Comfort: Features include heated seat, heated grips, adjustable power windshield, and passenger amenities Technology: Advanced ABS II braking, cruise control, integrated audio system 📋 Manual Details Coverage Areas Primary Coverage: Complete service, repair, and maintenance Secondary Coverage: Troubleshooting, diagnostics, wiring diagrams Page Count Estimated Pages: 500+ Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Full disassembly, assembly, tuning, and diagnostics of the K1200 engine Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle bodies Ignition System: Ignition coils, spark plugs, ECU control Transmission: Clutch, gearbox, final drive (shaft drive) maintenance and repair Brakes: ABS II system, hydraulic components, brake fluid flush, pad and rotor replacement Suspension: Front fork (Telelever), rear monoshock, adjustments, seals, fluid changes Electrical System: Full wiring diagrams, battery, charging system, starter, lighting, instrumentation Bodywork And Frame: Fairings, seating, storage compartments, chassis components Cooling System: Radiator, coolant, fan, thermostat Exhaust System: Catalytic converter, mufflers, lambda sensors Comfort Systems: Heated grips and seat, power windshield, cruise control Procedures Included Maintenance: Oil changes, filter replacements, spark plug checks, fluid checks and changes Troubleshooting: Diagnostic charts, common problem identification and solutions Repair: Step-by-step instructions for component repair and replacement Rebuilds: Complete engine and gearbox rebuild procedures Diagnostics: On-board diagnostics (OBD) interpretation, fault code lookup Adjustments: Valve clearance, throttle cable, clutch cable adjustments Wiring Diagrams: Comprehensive electrical schematics for all systems Technical Depth Depth: Comprehensive, suitable for professional mechanics and experienced enthusiasts 📊 Manual Specifications File Format Quality: High-resolution, searchable text, printable pages Print Quality Quality: N/A (Digital Product) Binding Type Type: N/A (Digital Product) Paper Type Type: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1171 cc (71.6 cu in) Bore X Stroke: 77.6 mm x 64 mm (3.06 in x 2.52 in) Compression Ratio: 10.0:1 Cooling System: Liquid-cooled Performance Horsepower: 98 hp (73 kW) @ 6750 rpm (approximate, may vary slightly by market/tuning) Torque: 84 lb-ft (114 Nm) @ 5250 rpm (approximate) Fuel System System: Electronic Fuel Injection (EFI) with dual throttle bodies per cylinder Fuel Type: Unleaded premium gasoline (95 RON / 91 AKI) Fuel Tank Capacity: 24 liters (6.3 US gal) 🔧 Transmission Standard Type: 5-speed manual gearbox Clutch: Hydraulically operated, multi-plate wet clutch Final Drive: Shaft drive Features Smoothness: Designed for smooth power delivery suitable for touring 📐 Dimensions Exterior Length: 2466 mm (97.1 in) Width: 970 mm (38.2 in) at handlebars Height: 1600 mm (63.0 in) at windshield top (adjustable) Wheelbase: 1625 mm (64.0 in) Weights Dry Weight: 322 kg (710 lbs) Wet Weight: 347 kg (765 lbs) (approximate, fully fueled and with standard equipment) 🛡️ Safety Features Ratings ABS: BMW Motorrad ABS II (Anti-lock Braking System), integrated with braking system Active Features Braking: Linked braking system, front and rear independently controlled by rider, ABS intervention Lighting: Halogen headlights, LED taillight Passive Features Chassis Design: Sturdy frame and fairing for rider protection Wind Protection: Extensive aerodynamic fairing for reduced rider fatigue 💡 Technology Features Infotainment Audio System: Integrated 4-speaker sound system with radio, CD player, and provision for auxiliary input or satellite radio. Controls: Handlebar-mounted controls for audio and cruise control. Driver Assistance Cruise Control: Electronic cruise control system for effortless long-distance riding. Connectivity Accessories: Pre-wired for optional accessories like GPS navigation systems. 🔧 Maintenance Service Intervals Oil Change: Every 10,000 km (6,000 miles) or annually Oil Filter Replacement: With every oil change Spark Plug Replacement: Every 20,000 km (12,000 miles) Air Filter Replacement: Every 20,000 km (12,000 miles) or as needed based on conditions Brake Fluid Flush: Every 2 years Coolant Change: Every 3 years or 30,000 km (18,000 miles) Fluid Specifications Engine Oil: BMW Motorrad recommended or equivalent: SAE 5W-40 or 10W-40 Synthetic Motorcycle Oil. Capacity: 4.0 liters (4.2 US qt) with filter change. Brake Fluid: DOT 4, low viscosity synthetic brake fluid Coolant: BMW Advanced Antifreeze/Coolant or equivalent ethylene glycol-based coolant (50/50 mix with distilled water) Final Drive Oil: API GL-5 SAE 80W-90 Hypoid Gear Oil. Capacity: Approx. 0.25 liters (0.26 US qt) Known Issues Electrical Connections: Corrosion or loose connections, particularly in lighting and accessory wiring harnesses. The manual provides detailed troubleshooting for these. Clutch Actuator: Occasional issues with the hydraulic clutch actuator seal or fluid leaks. Manual covers inspection and replacement. ABS System: Rare issues with ABS modulator or sensor malfunctions. Manual provides diagnostic procedures. Water Pump Seal: Potential for weep from the water pump seal over time. Manual details...