🏷️ Basic Information Identification Make: BMW Model: K1200RS Model Code: K589 Production Years Covered: 1997-2006 Codes Chassis Code: K589 Engine Code Range: K589 👋 Introduction Market Position Segment: High-performance sport-touring motorcycle Target Audience: Touring riders seeking performance, speed, and comfort Competitive Analysis Competitors Era: Honda ST1100, Yamaha FJR1300 (later models), Kawasaki GTR1000 Key Features Engine Configuration: Four-cylinder boxer (flat-four) engine, longitudinally mounted Drivetrain: Shaft drive Aerodynamics: Integrated fairing with adjustable windscreen for rider comfort Electronics: Advanced electronic fuel injection, optional ABS II 📋 Manual Details Coverage Areas Manual Type: Service Repair Factory Manual Language: English Format: Electronic (likely PDF, though not explicitly stated, common for digital factory manuals) Page Count: Estimated 500+ pages (typical for comprehensive factory service manuals of this era) 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, disassembly, assembly, component testing, torque specifications Engine Management And Electronics: ECU diagnostics, sensor testing, ignition system, fuel injection system, troubleshooting Transmission: Clutch, gearbox (5-speed sequential), final drive, lubrication, repair procedures Chassis And Frame: Frame inspection, suspension components (front and rear), steering system, swingarm Braking System: ABS II (optional), hydraulic system, brake calipers, master cylinders, brake fluid specifications and bleeding procedures Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting, instrumentation, fuse/relay identification Fuel System: Fuel tank, fuel pump, fuel injectors, fuel filter replacement Cooling System: Radiator, fan, coolant specifications, thermostat, water pump Exhaust System: Muffler, catalytic converter (if applicable), lambda sensor Bodywork And Trim: Fairings, seat, fuel tank mounting, instrument cluster removal, body panel repair Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain lubrication/adjustment (if applicable to variant), brake pad inspection/replacement Troubleshooting: Diagnostic codes, symptom-based troubleshooting guides, electrical fault finding Major Repairs: Engine rebuild, transmission overhaul, suspension component replacement, electrical component diagnosis and replacement Component Replacement: Detailed step-by-step instructions for replacing all major and minor components Diagnostic Procedures: Testing of sensors, actuators, ignition coils, fuel injectors Torque Specifications: Comprehensive list of all critical torque values for fasteners Technical Depth Depth Of Coverage: Factory-level detail, suitable for professional mechanics and experienced DIY enthusiasts Diagnostic Tools Required: Mentions proprietary BMW diagnostic tools (e.g., MoDiTec) and general hand tools Wiring Diagrams: Detailed, high-quality wiring schematics Illustration Quality: Likely includes exploded views, diagrams, and potentially some photographic references 📊 Manual Specifications File Format File Type: Likely PDF Searchability: Typically searchable text if a high-quality digital scan Print Quality Text Clarity: High (for original factory documents) Image Quality: High (for diagrams and illustrations) Binding Type Binding: Not applicable for electronic format, but original would be bound Paper Type Paper Quality: Not applicable for electronic format, but original would be on durable paper ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, boxer four-cylinder Displacement: 1171 cc (for K1200RS) Bore X Stroke: 70.5 mm x 75 mm Compression Ratio: 10.0:1 Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Lubrication: Wet sump Performance Horsepower: Approx. 130 hp @ 8,000 rpm Torque: Approx. 110 Nm @ 6,750 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Bosch Motronic 2.2 Fuel Type: Unleaded, premium (95 RON recommended) Fuel Capacity: 21 liters (approx. 5.5 US gallons) 🔧 Transmission Standard Transmission Type: 5-speed manual, sequential Clutch Type: Single dry plate, diaphragm spring Final Drive: Shaft drive Features Transmission Fluid Type: BMW Hypoid gear oil SAE 80W/90 (or equivalent) 📐 Dimensions Exterior Length: Approx. 2260 mm Width: Approx. 920 mm Height: Approx. 1430 mm (at highest windscreen position) Wheelbase: Approx. 1515 mm Weights Dry Weight: Approx. 257 kg Curb Weight: Approx. 285 kg (with fluids) Load Capacity: Approx. 200 kg (rider, passenger, luggage) 🛡️ Safety Features Ratings ABS: Optional BMW ABS II Active Features Braking System Front: Dual disc, 320 mm, 4-piston calipers Braking System Rear: Single disc, 285 mm, 2-piston caliper Suspension Front: BMW Motorrad Telelever, 120 mm travel Suspension Rear: BMW Motorrad Paralever, single shock absorber, adjustable pre-load and rebound damping, 135 mm travel Passive Features Lighting: Halogen headlight, integrated turn signals, LED taillight Tire Size Front: 120/70 ZR17 Tire Size Rear: 170/60 ZR17 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, digital display for gear indicator, clock, odometer, trip meters, fuel level, temperature Audio System: Optional audio system integration available on some models Driver Assistance ABS: BMW ABS II (Anti-lock Braking System) was a significant technological feature for its time Connectivity Diagnostic Port: BMW diagnostic connector for engine management system diagnostics 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or 12 months, whichever comes first Oil Filter Replacement Interval: Every 10,000 km or 12 months Spark Plug Replacement Interval: Every 20,000 km Air Filter Inspection Interval: Every 10,000 km, replacement as needed Brake Fluid Change Interval: Every 2 years, regardless of mileage Fluid Specifications Engine Oil Type: API SG/SH or JASO MA, Viscosity SAE 15W-50 or 10W-40 (refer to manual for specific climate recommendations) Engine Oil...
Fairings, seat, fuel tank mounting, instrument cluster removal, body panel repair
Procedures Included
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain lubrication/adjustment (if applicable to variant), brake pad inspection/replacement
BMW Motorrad Paralever, single shock absorber, adjustable pre-load and rebound damping, 135 mm travel
Passive Features
Lighting:
Halogen headlight, integrated turn signals, LED taillight
Tire Size Front:
120/70 ZR17
Tire Size Rear:
170/60 ZR17
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, digital display for gear indicator, clock, odometer, trip meters, fuel level, temperature
Audio System:
Optional audio system integration available on some models
Driver Assistance
ABS:
BMW ABS II (Anti-lock Braking System) was a significant technological feature for its time
Connectivity
Diagnostic Port:
BMW diagnostic connector for engine management system diagnostics
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 12 months, whichever comes first
Oil Filter Replacement Interval:
Every 10,000 km or 12 months
Spark Plug Replacement Interval:
Every 20,000 km
Air Filter Inspection Interval:
Every 10,000 km, replacement as needed
Brake Fluid Change Interval:
Every 2 years, regardless of mileage
Fluid Specifications
Engine Oil Type:
API SG/SH or JASO MA, Viscosity SAE 15W-50 or 10W-40 (refer to manual for specific climate recommendations)
Engine Oil Capacity:
Approx. 4.0 liters with oil filter change
Brake Fluid Type:
DOT 4
Coolant Type:
BMW Antifreeze K type (ethylene glycol based, with corrosion inhibitors)
Transmission Oil Type:
BMW Hypoid gear oil SAE 80W/90
Transmission Oil Capacity:
Approx. 0.35 liters
Known Issues
Common Wear Items:
Clutch plates, fuel pump, voltage regulator, wheel bearings, suspension bushings
Electrical Gremlins:
Can sometimes develop electrical issues due to age; a good manual is crucial for diagnosis
Clutch Actuation:
Some riders report a heavy clutch feel; hydraulic clutch adjustment might be needed
Idle Control:
Occasionally can have rough idle issues, often related to vacuum leaks or throttle body synchronization
📚 Vehicle History
Brand Heritage
Brand Origin:
Germany, founded 1916
Motorcycle Division History:
BMW Motorrad began producing motorcycles in 1923
Model Evolution
K Series Introduction:
The K-series was BMW's first inline four-cylinder motorcycle, launched in 1983 with the K100
K1200Rs Introduction:
The K1200RS was introduced in 1997 as a higher-performance evolution of the K1100RS, featuring a more potent engine and revised styling
Generation Updates:
Received minor updates throughout its production run, focusing on refinement rather than radical changes. The 2001 model year saw a significant update with a new 1171cc engine.
Production
Manufacturing Location:
Berlin, Germany
Production Period:
1997-2006
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-received for its performance, comfort, and build quality, though its complexity required dedicated maintenance
Specific Awards:
No widely publicized individual awards found for this specific model year, but BMW's sport-touring segment consistently performed well