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BMW K1200 K1200RS 2006 All Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 2006 👋 Introduction Market Position Positioning: The BMW K1200RS (K589) was positioned as a high-performance sport-touring motorcycle, offering a blend of power, comfort, and advanced technology. Competitive Analysis Competitors: Competed with other premium sport-touring motorcycles such as the Honda VFR, Yamaha FJR, and Kawasaki GTR series. Key Features Distinctive Features: Notable for its potent inline-four engine, advanced suspension systems (Telelever front, Paralever rear), ABS II braking, and aerodynamic fairing. 📋 Manual Details Coverage Areas Primary Coverage: All service and repair procedures for the BMW K1200RS Specific Components: Covers every component, from the smallest fastener to the main electrical harness and engine internals. Page Count Estimated Pages: 700+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) Searchability: Fully searchable text content allowing for quick information retrieval. 📖 Manual Coverage Systems Covered Engine: Complete engine overhauls, including disassembly, inspection, assembly, and torque specifications for the 1171cc DOHC inline-four engine. Fuel System: Fuel injection system diagnostics and repair, fuel pump, injectors, throttle bodies, and fuel tank servicing. Transmission: Clutch operation, gearbox disassembly and assembly, shaft and gear inspection, lubrication, and shift mechanism adjustments. Electrical System: Full electrical schematics, wiring diagrams, component testing, ECU diagnostics, battery, alternator, starter motor, lighting, and ignition system. Braking System: ABS II system servicing, brake caliper overhaul, pad replacement, fluid bleeding, disc inspection, and master cylinder maintenance. Suspension System: Front Telelever and rear Paralever suspension system maintenance, shock absorber servicing, fork seal replacement, and spring adjustments. Cooling System: Radiator, coolant pump, thermostat, hoses, and fan servicing, including coolant type and capacity specifications. Exhaust System: Catalytic converter inspection, muffler replacement, and exhaust pipe sealing. Chassis And Frame: Frame inspection, steering head bearing maintenance, and general chassis component tightening. Bodywork: Fairing removal and installation, seat servicing, and general body panel maintenance. Instrument Cluster: Diagnosis and repair of the instrument cluster and associated warning lights. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication and adjustment, spark plug replacement, and air filter cleaning/replacement. Troubleshooting: Diagnostic flowcharts and common problem identification for various systems. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation. Diagnostic Techniques: Guidance on using diagnostic tools and interpreting error codes. Advanced Diagnostics: Detailed troubleshooting guides for electrical and mechanical systems, including component testing procedures and fault code interpretation. Suspension Adjustment: Instructions for adjusting front and rear suspension preload and damping where applicable. Wheel And Tire Service: Tire pressure recommendations, wheel bearing inspection, and rim maintenance. Safety System Maintenance: Specific procedures for ABS system bleeding and component replacement. Technical Depth Depth: Comprehensive, covering everything from basic user maintenance to full engine and transmission rebuilds. Rebuild Procedures: Includes full disassembly and reassembly procedures for major components like the engine, transmission, and ABS modulator. Torque Specifications: Extensive list of torque values for all critical fasteners and engine components. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, searchable PDF with clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 1171cc, Liquid-cooled, DOHC, Inline-four cylinder Bore X Stroke: 79 mm x 59 mm Compression Ratio: 11.5:1 Performance Horsepower: Approx. 130 hp (96 kW) @ 8250 rpm Torque: Approx. 122 Nm (90 lb-ft) @ 6750 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Bosch Motronic MA 2.4 engine management Fuel Type: Unleaded Premium (95 RON) Engine Management Ignition: Digital ignition system 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh gearbox Clutch: Hydraulically operated, multi-plate wet clutch Final Drive: Shaft drive 📐 Dimensions Exterior Length: Approx. 2230 mm (87.8 in) Width: Approx. 890 mm (35.0 in) (including mirrors) Height: Approx. 1345 mm (52.9 in) (at handlebars) Wheelbase: Approx. 1570 mm (61.8 in) Weights Dry Weight: Approx. 244 kg (538 lbs) Gross Vehicle Weight Rating: Approx. 490 kg (1080 lbs) Fuel Capacity: 24 Liters (6.3 US gal), including 4 Liters reserve 🛡️ Safety Features Ratings ABS System: BMW Motorrad ABS II (Anti-lock Braking System) with linked braking function. Active Features Braking: Disc brakes front and rear with ABS II. Lighting: Halogen headlamp, LED taillight. Passive Features Frame Design: Integral frame with engine as a stressed member. 💡 Technology Features Infotainment Instrumentation: Comprehensive analog and digital instrument cluster including speedometer, tachometer, fuel gauge, gear indicator, clock, and fault indicators. Driver Assistance ABS: BMW Motorrad ABS II, an advanced anti-lock braking system for enhanced safety. Connectivity Diagnostics: On-board diagnostics (OBD) for engine management and system checks. 🔧 Maintenance Service Intervals Oil Change: Every 10,000 km (6,200 miles) or annually. Valve Clearance Check: Every 20,000 km (12,400 miles). Spark Plug Replacement: Every 20,000 km (12,400 miles). Fluid Specifications Engine Oil: BMW Motorrad recommends SAE 20W-40 or SAE 15W-50 Synthetic Engine Oil (e.g., BMW Motorrad ADVANTEC) meeting API SG/SH or JASO MA...
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BMW K1200 K1200RS 2006 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Year:
2006
👋 Introduction
Market Position
Positioning:
The BMW K1200RS (K589) was positioned as a high-performance sport-touring motorcycle, offering a blend of power, comfort, and advanced technology.
Competitive Analysis
Competitors:
Competed with other premium sport-touring motorcycles such as the Honda VFR, Yamaha FJR, and Kawasaki GTR series.
Key Features
Distinctive Features:
Notable for its potent inline-four engine, advanced suspension systems (Telelever front, Paralever rear), ABS II braking, and aerodynamic fairing.
📋 Manual Details
Coverage Areas
Primary Coverage:
All service and repair procedures for the BMW K1200RS
Specific Components:
Covers every component, from the smallest fastener to the main electrical harness and engine internals.
Page Count
Estimated Pages:
700+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
Searchability:
Fully searchable text content allowing for quick information retrieval.
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhauls, including disassembly, inspection, assembly, and torque specifications for the 1171cc DOHC inline-four engine.
Fuel System:
Fuel injection system diagnostics and repair, fuel pump, injectors, throttle bodies, and fuel tank servicing.
Transmission:
Clutch operation, gearbox disassembly and assembly, shaft and gear inspection, lubrication, and shift mechanism adjustments.
Electrical System:
Full electrical schematics, wiring diagrams, component testing, ECU diagnostics, battery, alternator, starter motor, lighting, and ignition system.
Braking System:
ABS II system servicing, brake caliper overhaul, pad replacement, fluid bleeding, disc inspection, and master cylinder maintenance.
Suspension System:
Front Telelever and rear Paralever suspension system maintenance, shock absorber servicing, fork seal replacement, and spring adjustments.
Cooling System:
Radiator, coolant pump, thermostat, hoses, and fan servicing, including coolant type and capacity specifications.
Exhaust System:
Catalytic converter inspection, muffler replacement, and exhaust pipe sealing.
Chassis And Frame:
Frame inspection, steering head bearing maintenance, and general chassis component tightening.
Bodywork:
Fairing removal and installation, seat servicing, and general body panel maintenance.
Instrument Cluster:
Diagnosis and repair of the instrument cluster and associated warning lights.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain lubrication and adjustment, spark plug replacement, and air filter cleaning/replacement.
Troubleshooting:
Diagnostic flowcharts and common problem identification for various systems.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation.
Diagnostic Techniques:
Guidance on using diagnostic tools and interpreting error codes.
Advanced Diagnostics:
Detailed troubleshooting guides for electrical and mechanical systems, including component testing procedures and fault code interpretation.
Suspension Adjustment:
Instructions for adjusting front and rear suspension preload and damping where applicable.
Wheel And Tire Service:
Tire pressure recommendations, wheel bearing inspection, and rim maintenance.
Safety System Maintenance:
Specific procedures for ABS system bleeding and component replacement.
Technical Depth
Depth:
Comprehensive, covering everything from basic user maintenance to full engine and transmission rebuilds.
Rebuild Procedures:
Includes full disassembly and reassembly procedures for major components like the engine, transmission, and ABS modulator.
Torque Specifications:
Extensive list of torque values for all critical fasteners and engine components.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution, searchable PDF with clear diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
1171cc, Liquid-cooled, DOHC, Inline-four cylinder
Bore X Stroke:
79 mm x 59 mm
Compression Ratio:
11.5:1
Performance
Horsepower:
Approx. 130 hp (96 kW) @ 8250 rpm
Torque:
Approx. 122 Nm (90 lb-ft) @ 6750 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Bosch Motronic MA 2.4 engine management
Fuel Type:
Unleaded Premium (95 RON)
Engine Management
Ignition:
Digital ignition system
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh gearbox
Clutch:
Hydraulically operated, multi-plate wet clutch
Final Drive:
Shaft drive
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width:
Approx. 890 mm (35.0 in) (including mirrors)
Height:
Approx. 1345 mm (52.9 in) (at handlebars)
Wheelbase:
Approx. 1570 mm (61.8 in)
Weights
Dry Weight:
Approx. 244 kg (538 lbs)
Gross Vehicle Weight Rating:
Approx. 490 kg (1080 lbs)
Fuel Capacity:
24 Liters (6.3 US gal), including 4 Liters reserve
🛡️ Safety Features
Ratings
ABS System:
BMW Motorrad ABS II (Anti-lock Braking System) with linked braking function.
Active Features
Braking:
Disc brakes front and rear with ABS II.
Lighting:
Halogen headlamp, LED taillight.
Passive Features
Frame Design:
Integral frame with engine as a stressed member.
💡 Technology Features
Infotainment
Instrumentation:
Comprehensive analog and digital instrument cluster including speedometer, tachometer, fuel gauge, gear indicator, clock, and fault indicators.
Driver Assistance
ABS:
BMW Motorrad ABS II, an advanced anti-lock braking system for enhanced safety.
Connectivity
Diagnostics:
On-board diagnostics (OBD) for engine management and system checks.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km (6,200 miles) or annually.
Valve Clearance Check:
Every 20,000 km (12,400 miles).
Spark Plug Replacement:
Every 20,000 km (12,400 miles).
Fluid Specifications
Engine Oil:
BMW Motorrad recommends SAE 20W-40 or SAE 15W-50 Synthetic Engine Oil (e.g., BMW Motorrad ADVANTEC) meeting API SG/SH or JASO MA specification.
Coolant:
Mixture of 50% BMW Engine Coolant (or equivalent ethylene glycol-based coolant) and 50% distilled water.
Brake Fluid:
DOT 4 brake fluid.
Gearbox Oil:
SAE 90 Hypoid gear oil (API GL-5).
Known Issues
Common Problems:
Potential issues include ABS sensor faults, fuel pump relay failures, and wear on the driveshaft splines. Some owners report occasional clutch judder.
📚 Vehicle History
Brand Heritage
Heritage:
BMW has a long and storied history in motorcycle manufacturing, known for engineering excellence, innovation, and durability.
Model Evolution
K Series Evolution:
The K1200RS is part of BMW's K-series, which began with the K100. The K1200RS evolved from earlier K1200 models, incorporating significant upgrades in performance and technology.
Production
Production Period:
The K1200RS was produced from 1997 to 2004, with the 2006 model year likely referring to later production runs or specific market availability, often a carry-over from previous years due to model cycle updates preceding the significant overhaul to the K1200GT/R platform.
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