🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 2004 Codes Chassis Code: K589 Engine Code: K589 👋 Introduction Market Position Positioning: The BMW K1200RS (2004) was a high-performance sport-touring motorcycle, positioned as a premium offering in its class, known for its advanced engineering and rider comfort for long-distance travel. Competitive Analysis Competitors: Competed with other large-displacement sport-touring motorcycles such as the Honda VFR800, Kawasaki ZZR1200, Yamaha FJR1300, and Ducati ST4s. Key Features Features: Paralever rear suspension, Telelever front suspension, integral ABS braking system, potent inline-four engine, adjustable ergonomics, comfortable seating for rider and passenger. 📋 Manual Details Coverage Areas Coverage: Full service, repair, and maintenance for BMW K1200RS (2004 model year) Page Count Estimated Pages: 300-500 (typical for comprehensive workshop manuals of this era) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (likely PDF, common for modern reproductions of workshop manuals) 📖 Manual Coverage Systems Covered Engine: Engine assembly, disassembly, tuning, cooling system, lubrication system, fuel injection, ignition system, emission control. Transmission: Clutch operation, gearbox overhaul, shift mechanism, final drive (shaft drive). Chassis: Frame inspection and repair, suspension (front & rear), steering system, wheel bearings, braking system (ABS functionality). Electrical: Wiring diagrams, lighting system, charging system (alternator, battery), starting system, instrument cluster, diagnostic systems (including CAN bus troubleshooting), electronic fuel injection (EFI) components. Bodywork: Fairing removal and installation, seat assembly, fuel tank, body panels, mounting hardware. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and replacements, brake pad replacement, chain/drive maintenance (if applicable, though K1200RS is shaft drive). Troubleshooting: Diagnostic procedures for common issues, fault code interpretation, electrical system troubleshooting, engine performance problems. Repair: Detailed step-by-step repair instructions for all major mechanical and electrical components, including engine rebuilds, transmission overhauls, brake system repairs, and electrical component replacement. Diagnostics: Guidance on using diagnostic tools, understanding sensor data, and interpreting fault codes specific to the K1200RS electronics. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and chassis overhaul. 📊 Manual Specifications File Format Format: PDF (searchable, printable) Print Quality Quality: High-resolution scans of original factory manual pages Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, four-stroke, inline-four cylinder Displacement: 1171 cc (71.6 cu in) Bore X Stroke: 77.6 mm x 64 mm (3.06 x 2.52 in) Compression Ratio: 10.5:1 Performance Horsepower: 130 hp (96 kW) @ 8500 rpm Torque: 114 Nm (84 lb-ft) @ 6750 rpm Fuel System Induction: Electronic Fuel Injection (EFI) with digital engine management (DME) Fuel Type: Unleaded premium gasoline, minimum 91 octane (RON+MON)/2 Lubrication Oil Type: SAE 20W-50 or 15W-50 synthetic motorcycle oil meeting BMW specification (e.g., BMW Motorrad Advantec) Oil Capacity: Approx. 4.0 liters (4.2 US qt) with filter change 🔧 Transmission Standard Type: 6-speed, constant mesh gearbox Clutch: Hydraulically operated, multi-plate wet clutch Features Final Drive: Shaft drive via BMW's Paralever system Transmission Oil Type: SAE 75W-90 GL-5 gear oil 📐 Dimensions Exterior Length: Approx. 2230 mm (87.8 in) Width: Approx. 930 mm (36.6 in) at handlebars Height: Approx. 1430 mm (56.3 in) at windshield Weights Dry Weight: Approx. 240 kg (529 lbs) Gross Vehicle Weight Rating: Approx. 470 kg (1036 lbs) Fuel Capacity Tank Capacity: 22 liters (5.8 US gal) 🛡️ Safety Features Ratings ABS System: BMW Integral ABS (combines front and rear brake activation) Active Features Braking System: Dual 320mm discs with 4-piston calipers (front), Single 265mm disc with 2-piston caliper (rear) Lighting: Halogen headlights, LED taillight Passive Features Frame Construction: Aluminum composite bridge frame 💡 Technology Features Infotainment Instrumentation: Analog tachometer and speedometer, LCD multi-function display showing fuel level, coolant temperature, gear indicator, trip meters, time. Audio System: Optional radio/cassette or CD player systems were available, often integrated into the fairing. Driver Assistance ABS: Integral ABS II, combining braking and anti-lock capabilities. Traction Control: Optional ASC (Automatic Stability Control) was available on some models. Connectivity Diagnostic Port: OBD-II style diagnostic connector for accessing engine control unit (ECU) data. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Valve Clearance Check: Every 20,000 km (12,000 miles) or as specified by factory. Brake Fluid Change: Every 2 years Fluid Specifications Coolant Type: BMW's approved coolant (e.g., BMW Blue Performance Coolant), mixed 50/50 with distilled water Brake Fluid Type: DOT 4 (or DOT 5.1 where specified for ABS systems) Known Issues Common Wear Items: Clutch wear, fuel pump issues (less common on later models), ABS sensor failures, alternator output degradation over time. Maintenance Notes: Requires specific torque values for critical engine and chassis components; attention to electrical connections for reliability. 📚 Vehicle History Brand Heritage Heritage: BMW Motorrad has a long history dating back to the early 20th century, renowned for engineering excellence, innovative technology, and robust build...