This manual covers the K1200GT, K1200R, K1200R-Sport, and K1200S models produced between 2004 and 2008. These motorcycles represent a commitment to engineering excellence, offering a blend of performance, technology, and comfort tailored for sport touring and high-performance riding. Known for their powerful inline-four cylinder engines, shaft drive systems, and advanced features for their era, including potential ABS and sophisticated engine management, these machines are designed for discerning riders who value precision and capability. The K-series heritage signifies innovation in motorcycle design, with this generation showcasing significant advancements in power delivery and chassis dynamics. This comprehensive digital workshop repair manual provides detailed guidance for maintenance, diagnostics, and repair procedures. It covers all major systems, including the engine mechanical and lubrication, fuel and exhaust systems, clutch and transmission, driveline, suspension, brakes, and electrical systems. Owners, technicians, and mechanics will find step-by-step instructions for routine maintenance, component replacement, technical adjustments, and in-depth troubleshooting. The manual also includes essential torque specifications and detailed wiring diagrams, ensuring that all work is performed to factory standards for optimal performance and longevity of your motorcycle. 🏷️ Basic Information Identification Make: BMW Model: K1200GT, K1200R, K1200R-Sport, K1200S Model Years Covered: 2004, 2005, 2006, 2007, 2008 Codes Engine Code Family: K1200 👋 Introduction Market Position Market Segment: High-performance sport touring and naked sport motorcycles. Competitive Analysis Competitors: Models from manufacturers like Honda (ST1300, VFR), Kawasaki (Concours), Yamaha (FJR1300), Ducati (Multistrada, ST series), Triumph (Sprint ST/GT), Aprilia. Key Features Engine Layout: Inline four-cylinder, transverse engine configuration. Drive System: Shaft drive (Paralever system likely). Technology Suite: Potentially advanced electronics for the era, including ABS, potentially traction control on some variants, sophisticated engine management. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair Service Secondary Coverage: Maintenance, Diagnostics, Rebuilding, Refurbishment, Restoration Page Count Estimated Page Count: Approximately 800-1000 pages (estimated based on 880MB PDF size and typical technical manual density) Manual Type Manual Type: Digital Workshop Repair Manual Language Language: Multilingual Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed coverage of engine block, cylinder head, pistons, connecting rods, crankshaft, camshafts, valves, timing. Engine Lubrication: Oil pump, oil filter, oil cooler, lubrication passages, oil pressure testing. Engine Cooling: Radiator, coolant pump, thermostat, coolant passages, fan operation, coolant specifications. Engine Control: ECU, sensors (e.g., crank position, cam position, O2, MAP), actuators (e.g., fuel injectors, ignition coils), diagnostic trouble codes (DTCs), self-diagnosis procedures. Fuel System: Fuel pump, fuel injectors, fuel pressure regulator, throttle body, fuel filter, fuel tank, fuel lines, EFI system operation. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, exhaust sensors (e.g., O2 sensor), emissions control. Clutch: Clutch mechanism (hydraulic or cable), clutch plates, clutch fluid, clutch release mechanism, troubleshooting. Transmission: Gearbox components, gear shifting mechanisms, transmission oil, troubleshooting common shifting issues. Driveline: Final drive (shaft drive likely), rear swingarm, universal joints, drive shaft, final drive oil, maintenance. Suspension Front: Telescopic forks, fork oil specifications, seal replacement, spring rates, damping adjustments, triple clamps. Suspension Rear: Monoshock or twin shock, shock absorber, linkage systems, spring preload, damping adjustments, swingarm bearings. Wheels Tires: Wheel bearing replacement, tire pressures, tire wear inspection, wheel balancing. Brakes Primary: Hydraulic brake system, brake calipers, master cylinders, brake lines, brake fluid specifications (DOT 4 likely), bleeding procedures. Brakes Control: ABS system (likely), ABS sensors, ABS control unit, troubleshooting ABS faults. Steering: Handlebar, steering head bearings, steering play adjustment, troubleshooting steering looseness or stiffness. Bodywork: Fairings, body panels, mounting hardware, removal and installation procedures, cosmetic repairs. Electrical Wiring: Comprehensive wiring diagrams for all systems, component location, circuit identification, troubleshooting electrical faults. Electrical Starting Charging: Starter motor, battery, alternator/generator, voltage regulator, charging system testing. Electrical Lighting: Headlight, taillight, brake lights, turn signals, instrument panel illumination, bulb specifications. Electrical Instrumentation: Instrument cluster, speedometer, tachometer, fuel gauge, warning lights, function testing. Electrical Accessories: Wipers, washers, horn, auxiliary power outlets, heated grips (if applicable), cruise control system. Air Conditioning: AC system components, refrigerant, system charging, troubleshooting AC faults (if applicable to specific models). Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug replacement, chain adjustment (if applicable), brake fluid changes, coolant flushes. Troubleshooting: Diagnostic procedures for all systems, fault code interpretation, symptom-based troubleshooting guides. Repair Overhaul: Detailed step-by-step instructions for engine, transmission, suspension, brake, and electrical component repair and overhaul. Component Replacement: Instructions for replacing wear items and major components like bearings, seals, gaskets, cables, hoses. Torque Specifications: Essential torque values for all fasteners and critical components to ensure proper assembly and safety. Technical Adjustments: Procedures for adjusting valve clearances, throttle cables, clutch levers, suspension settings. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Compatibility: All versions of Windows, Mac, and Linux Print Quality Image Quality: High quality photos, illustrations, and diagrams. Searchability: Likely searchable text within the PDF for efficient information retrieval. Binding...