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BMW K1200LT K 1200 LT 1997-2004 Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Model Nickname: K 1200 LT Generation Generation Identifier: First Generation (K589) Codes Chassis Code: K589 👋 Introduction Market Position Market Segment: Luxury Touring Motorcycle Competitive Analysis Primary Competitors: Honda Gold Wing, Harley-Davidson Electra Glide Ultra Classic, Kawasaki Voyager Key Features Distinctive Attributes: BMW's signature boxer-twin engine (in this case, a unique flat-four), Telelever and Paralever suspension, comprehensive touring amenities, ABS, shaft drive Target Audience Owner Profile: Long-distance touring riders seeking comfort, performance, and advanced technology 📋 Manual Details Coverage Areas Covered Model Years: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Page Count Estimated Page Count: 500+ Manual Type Manual Type: Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, cylinder head, crankshaft, pistons, connecting rods, timing chain, lubrication system Fuel System: Fuel injection system (EFI), throttle bodies, fuel pump, fuel filter, pressure regulator, fuel tank Ignition System: Ignition coils, spark plugs, ECU (Engine Control Unit) diagnostics and settings Cooling System: Radiator, cooling fan, water pump, coolant hoses, thermostat, fluid specifications Exhaust System: Exhaust manifolds, catalytic converter, mufflers, O2 sensors Transmission: Gearbox, clutch operation and adjustment, transmission fluid specifications, internal components Drivetrain: Shaft drive system, universal joints, final drive, rear differential Suspension Front: Telelever system, fork seals, oil specifications, damping adjustments Suspension Rear: Paralever system, shock absorber, spring preload adjustment, linkages Braking System: ABS (Anti-lock Braking System), brake calipers, master cylinders, brake lines, fluid type and bleeding procedures, rotor specifications Electrical System: Wiring diagrams, battery, alternator, starter motor, fuses, relays, lighting system, horn Instrumentation: Dashboard, gauges, indicators, warning lights Bodywork: Fairings, body panels, seat removal and installation, luggage system components Comfort Features: Heated grips, heated seats, power windshield operation, cruise control system Diagnostics: Fault code reading, diagnostic connectors, troubleshooting procedures Procedures Included Preventative Maintenance: Oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush, lubrication points Routine Maintenance: Tire pressure checks, chain lubrication (if applicable, though shaft drive), fluid level checks Troubleshooting: Diagnostic flowcharts, common problem identification and solutions for various systems Engine Repair: Top-end rebuild, bottom-end rebuild, valve adjustments, gasket replacement Transmission Repair: Clutch adjustment, gearbox component inspection and replacement Suspension Repair: Fork seal replacement, shock absorber servicing, linkage maintenance Brake System Repair: Brake pad replacement, caliper servicing, ABS unit diagnostics, bleeding procedures Electrical Diagnostics: Wiring harness tracing, component testing, circuit diagnosis Bodywork Repair: Panel removal and installation, fairing repair Technical Depth Depth Of Coverage: Comprehensive: from basic checks and adjustments to complete engine and component overhauls Diagnostic Level: Advanced diagnostic procedures, including fault code interpretation and circuit analysis Rebuild Scope: Full engine and transmission rebuild procedures with torque specifications and clearances 📊 Manual Specifications File Format File Format: Digital PDF Print Quality Image Resolution: High-resolution, suitable for printing individual pages or the entire manual Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchable Text: Yes, text-searchable PDF for quick access to information ⚙️ Engine Specifications Primary Engine Engine Type: Flat-four, Boxer Displacement: 1171 cc (71.6 cu in) Bore X Stroke: 76.8 mm x 64.0 mm Compression Ratio: 10.2:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: 95 hp @ 6,750 rpm (approx.) Torque: 115 Nm (85 lb-ft) @ 5,250 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Premium (95 RON / 91 AKI) Fuel Capacity: 23 liters (6.1 US gallons) 🔧 Transmission Standard Transmission Type: 5-speed manual Features Final Drive: Shaft Drive Clutch Type: Hydraulically actuated wet multi-plate clutch 📐 Dimensions Exterior Length: 2,420 mm (95.3 in) Width: 990 mm (39.0 in) Height: 1,545 mm (60.8 in) (adjustable windshield at maximum) Weights Dry Weight: 335 kg (738.5 lbs) Wet Weight: 355 kg (782.6 lbs) (approx.) Payload Capacity: 230 kg (507 lbs) (approx.) Cargo Luggage Capacity: Integrated top case with passenger backrest, integrated side cases 🛡️ Safety Features Ratings ABS System: BMW Motorrad Integral ABS (optional on early models, standard later) Active Features Braking Power Distribution: Integral ABS with linked braking (front lever actuates front brake and partially rear brake, rear pedal actuates rear brake and partially front brake) Passive Features Lighting: Halogen headlights, multi-reflector indicators Wind Protection: Large aerodynamically optimized fairing with electrically adjustable windscreen 💡 Technology Features Infotainment Audio System: Integrated radio/cassette or CD player with speakers, often with handlebar-mounted controls Driver Assistance ABS: BMW Integral ABS (optional/standard depending on year and market) Cruise Control: Standard on most models, electronic cruise control Connectivity Diagnostic Port: BMW's proprietary diagnostic connector for service tools Comfort Enhancements Heated Features: Heated rider grips, heated rider seat, heated passenger seat (often as options or standard on higher trims) Windshield Control: Electrically operated windshield for adjustable rider comfort and protection 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first Major Service Interval:...
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BMW K1200LT K 1200 LT 1997-2004 Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Model Nickname:
K 1200 LT
Generation
Generation Identifier:
First Generation (K589)
Codes
Chassis Code:
K589
👋 Introduction
Market Position
Market Segment:
Luxury Touring Motorcycle
Competitive Analysis
Primary Competitors:
Honda Gold Wing, Harley-Davidson Electra Glide Ultra Classic, Kawasaki Voyager
Key Features
Distinctive Attributes:
BMW's signature boxer-twin engine (in this case, a unique flat-four), Telelever and Paralever suspension, comprehensive touring amenities, ABS, shaft drive
Target Audience
Owner Profile:
Long-distance touring riders seeking comfort, performance, and advanced technology
📋 Manual Details
Coverage Areas
Covered Model Years:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, cylinder head, crankshaft, pistons, connecting rods, timing chain, lubrication system
Fuel System:
Fuel injection system (EFI), throttle bodies, fuel pump, fuel filter, pressure regulator, fuel tank
Ignition System:
Ignition coils, spark plugs, ECU (Engine Control Unit) diagnostics and settings
Cooling System:
Radiator, cooling fan, water pump, coolant hoses, thermostat, fluid specifications
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, O2 sensors
Transmission:
Gearbox, clutch operation and adjustment, transmission fluid specifications, internal components
Drivetrain:
Shaft drive system, universal joints, final drive, rear differential
Suspension Front:
Telelever system, fork seals, oil specifications, damping adjustments
Suspension Rear:
Paralever system, shock absorber, spring preload adjustment, linkages
Braking System:
ABS (Anti-lock Braking System), brake calipers, master cylinders, brake lines, fluid type and bleeding procedures, rotor specifications
Electrical System:
Wiring diagrams, battery, alternator, starter motor, fuses, relays, lighting system, horn
Instrumentation:
Dashboard, gauges, indicators, warning lights
Bodywork:
Fairings, body panels, seat removal and installation, luggage system components
Comfort Features:
Heated grips, heated seats, power windshield operation, cruise control system
Diagnostics:
Fault code reading, diagnostic connectors, troubleshooting procedures
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush, lubrication points
Routine Maintenance:
Tire pressure checks, chain lubrication (if applicable, though shaft drive), fluid level checks
Troubleshooting:
Diagnostic flowcharts, common problem identification and solutions for various systems
Engine Repair:
Top-end rebuild, bottom-end rebuild, valve adjustments, gasket replacement
Transmission Repair:
Clutch adjustment, gearbox component inspection and replacement
Suspension Repair:
Fork seal replacement, shock absorber servicing, linkage maintenance
Brake System Repair:
Brake pad replacement, caliper servicing, ABS unit diagnostics, bleeding procedures
Electrical Diagnostics:
Wiring harness tracing, component testing, circuit diagnosis
Bodywork Repair:
Panel removal and installation, fairing repair
Technical Depth
Depth Of Coverage:
Comprehensive: from basic checks and adjustments to complete engine and component overhauls
Diagnostic Level:
Advanced diagnostic procedures, including fault code interpretation and circuit analysis
Rebuild Scope:
Full engine and transmission rebuild procedures with torque specifications and clearances
📊 Manual Specifications
File Format
File Format:
Digital PDF
Print Quality
Image Resolution:
High-resolution, suitable for printing individual pages or the entire manual
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchable Text:
Yes, text-searchable PDF for quick access to information
⚙️ Engine Specifications
Primary Engine
Engine Type:
Flat-four, Boxer
Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
76.8 mm x 64.0 mm
Compression Ratio:
10.2:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
95 hp @ 6,750 rpm (approx.)
Torque:
115 Nm (85 lb-ft) @ 5,250 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Premium (95 RON / 91 AKI)
Fuel Capacity:
23 liters (6.1 US gallons)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Features
Final Drive:
Shaft Drive
Clutch Type:
Hydraulically actuated wet multi-plate clutch
📐 Dimensions
Exterior
Length:
2,420 mm (95.3 in)
Width:
990 mm (39.0 in)
Height:
1,545 mm (60.8 in) (adjustable windshield at maximum)
Weights
Dry Weight:
335 kg (738.5 lbs)
Wet Weight:
355 kg (782.6 lbs) (approx.)
Payload Capacity:
230 kg (507 lbs) (approx.)
Cargo
Luggage Capacity:
Integrated top case with passenger backrest, integrated side cases
🛡️ Safety Features
Ratings
ABS System:
BMW Motorrad Integral ABS (optional on early models, standard later)
Active Features
Braking Power Distribution:
Integral ABS with linked braking (front lever actuates front brake and partially rear brake, rear pedal actuates rear brake and partially front brake)
Passive Features
Lighting:
Halogen headlights, multi-reflector indicators
Wind Protection:
Large aerodynamically optimized fairing with electrically adjustable windscreen
💡 Technology Features
Infotainment
Audio System:
Integrated radio/cassette or CD player with speakers, often with handlebar-mounted controls
Driver Assistance
ABS:
BMW Integral ABS (optional/standard depending on year and market)
Cruise Control:
Standard on most models, electronic cruise control
Connectivity
Diagnostic Port:
BMW's proprietary diagnostic connector for service tools
Comfort Enhancements
Heated Features:
Heated rider grips, heated rider seat, heated passenger seat (often as options or standard on higher trims)
Windshield Control:
Electrically operated windshield for adjustable rider comfort and protection
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first
Major Service Interval:
Every 20,000 km (12,000 miles) or bi-annually (includes valve clearance check)
Brake Fluid Change Interval:
Every 2 years
Fluid Specifications
Engine Oil Type:
SAE 15W-40 or 20W-50 API SG/SH or higher (check manual for precise specification)
Engine Oil Capacity:
4.0 liters (4.2 US quarts) with filter change
Transmission Oil Type:
SAE 75W-90 API GL-4 (hypoid gear oil)
Final Drive Oil Type:
SAE 80W-90 API GL-5 (hypoid gear oil)
Coolant Type:
BMW approved ethylene glycol based coolant (mix 50/50 with distilled water)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Fuel pump, voltage regulator, clutch slave cylinder, rear brake pads (due to integral ABS)
Potential Electrical Issues:
Wiring harness chafing (particularly near the steering head), ABS sensor failures
Suspension Notes:
Telelever system requires specific procedures for fork seal replacement; Paralever pivot bearings may require attention over time.
📚 Vehicle History
Brand Heritage
Manufacturer Origins:
Bayerische Motoren Werke AG (BMW), Germany, founded 1916
Model Evolution
Introduction Year:
1997
Design Philosophy:
Flagship touring motorcycle combining BMW's engineering prowess with ultimate rider and passenger comfort
Production
Production Period:
1997-2004
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Widely recognized for its comfort and capability as a long-distance touring machine, though sometimes criticized for weight and complexity compared to some rivals.
Ratings
Owner Satisfaction:
Generally high among owners who value its unique blend of performance, comfort, and BMW's build quality.
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