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BMW K1200LT Workshop Manual 1999 Onwards

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Model Generation: First Generation (1999-2009) Year From: 1999 Year To: Onwards Codes Chassis Code Primary: K589 👋 Introduction Market Position Segment: Luxury Touring Motorcycle Target Audience: Owners and independent mechanics seeking detailed repair and maintenance information Competitive Analysis Competitors Historical: Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Royal Star Venture Key Features Vehicle Comfort And Ergonomics: Designed for long-distance touring, comfortable seating, ample luggage capacity, wind protection Key Features Manual Comprehensiveness: Covers all repairs from A-Z, mechanical and electrical Visual Aids: Numerous detailed pictures and diagrams for clarity Utility: Enables DIY repairs and maintenance, reducing reliance on dealerships 📋 Manual Details Coverage Areas Coverage Scope: All Models & Repairs A-Z Mechanical Coverage: Extensive Electrical Coverage: Extensive Page Count Estimated Page Count: Significant (detailed internal estimate pending actual manual review, but described as comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (Printable) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, disassembly, reassembly, tuning, diagnostics Fuel System: Fuel injection, fuel pump, injectors, fuel lines, sensors Ignition System: Spark plugs, coils, ECU, timing Cooling System: Radiator, water pump, thermostat, coolant flow Exhaust System: Mufflers, catalytic converter, lambda sensors Transmission: Clutch, gearbox, final drive, lubrication Chassis And Frame: Frame inspection, subframes, body panels Suspension Front: Telelever system, forks, steering head bearings Suspension Rear: Paralever system, shock absorber, swingarm Brakes Front: Dual discs, calipers, ABS, brake lines, master cylinder Brakes Rear: Single disc, caliper, ABS, brake lines, master cylinder Wheels And Tires: Wheel bearing replacement, tire mounting, balancing Electrical System General: Wiring diagrams, battery, charging system, starter motor Lighting System: Headlights, taillights, turn signals, auxiliary lighting Instrumentation And Controls: Dashboard, switches, levers, throttle, clutch controls Bodywork And Fairings: Fairing removal and installation, seat, luggage systems Comfort Systems: Heated grips, heated seat, cruise control, audio system, power windshield Diagnostic Troubleshooting: Fault code interpretation, diagnostic procedures Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, lubrication points Major Repairs: Engine rebuild, transmission overhaul, suspension component replacement Electrical Repairs: Component testing, wiring harness repair, sensor replacement Troubleshooting Guides: Step-by-step diagnostic sequences for common and uncommon issues Specifications And Tolerances: Torque values, clearances, measurements Disassembly And Reassembly: Detailed instructions for component removal and reinstallation Wiring Diagrams: Comprehensive and detailed electrical schematics Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) Detail Level: High (includes detailed pictures and diagrams) 📊 Manual Specifications File Format Digital Format: Likely PDF or similar searchable/printable format Print Quality Printability: All pages are printable Image Quality: High quality due to inclusion of 'tons of detailed pictures & diagrams' Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Type: Four-stroke, DOHC, four-valve per cylinder, Boxer-twin Displacement: 1171 cc (71.6 cu in) Bore X Stroke: 93 mm x 85.5 mm Compression Ratio: 10.5:1 Cooling System: Oil-cooled with integrated fan assist Performance Horsepower: Approx. 100 hp @ 7,500 rpm (spec varies slightly by year/region) Torque: Approx. 101 Nm (74.5 lb-ft) @ 5,500 rpm (spec varies slightly by year/region) Fuel System Fuel Delivery: Electronic Fuel Injection (BMW's BMS-K or BMS-KP) Fuel Type: Unleaded Premium Gasoline (95 RON recommended) Fuel Tank Capacity: 20.5 liters (5.4 US gal) 🔧 Transmission Standard Type: 5-speed manual Optional Type: N/A (All K1200LT models feature a 5-speed manual transmission) Features Drive System: Shaft drive (via Paralever rear suspension) Clutch: Single dry clutch, hydraulically operated 📐 Dimensions Exterior Length: Approx. 2,430 mm (95.7 in) Width Over Fairings: Approx. 970 mm (38.2 in) Height Over Windshield: Approx. 1,500 mm (59.1 in) Weights Dry Weight: Approx. 334 kg (736 lbs) Gross Vehicle Weight Rating: Approx. 540 kg (1,190 lbs) Payload Capacity: Approx. 206 kg (454 lbs) 🛡️ Safety Features Ratings ABS: Integral ABS (standard on most models, some earlier may be optional) Active Features Linked Braking: Integral ABS system operates across front and rear brakes Lighting: Powerful halogen or Xenon headlights, integrated turn signals Passive Features Fairing Design: Extensive aerodynamic fairing for rider protection from elements Luggage System: Integrated hard-shell saddlebags and top case with locking mechanisms 💡 Technology Features Infotainment Audio System: Integrated AM/FM stereo radio with CD player (later models may have MP3 capability) and weather band. Speaker System: Integrated fairing and rear speakers for rider and passenger. Driver Assistance Cruise Control: Electronic cruise control system for effortless long-distance cruising. Windshield: Electrically adjustable windscreen for optimal wind protection and comfort. Connectivity Instrument Cluster: Comprehensive analog and digital instrumentation providing speed, RPM, fuel level, gear indicator, temperature, and more. Power Output: 12V auxiliary power outlets for accessories and charging. 🔧 Maintenance Service Intervals Oil And Filter Change: Typically every 10,000 km (6,000 miles) or annually, whichever comes first (refer to specific manual for exact recommendation) Air Filter Replacement: Every 20,000 km (12,000 miles) or as needed based on operating...
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BMW K1200LT Workshop Manual 1999 Onwards
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Model Generation:
First Generation (1999-2009)
Year From:
1999
Year To:
Onwards
Codes
Chassis Code Primary:
K589
👋 Introduction
Market Position
Segment:
Luxury Touring Motorcycle
Target Audience:
Owners and independent mechanics seeking detailed repair and maintenance information
Competitive Analysis
Competitors Historical:
Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Royal Star Venture
Key Features Vehicle
Comfort And Ergonomics:
Designed for long-distance touring, comfortable seating, ample luggage capacity, wind protection
Key Features Manual
Comprehensiveness:
Covers all repairs from A-Z, mechanical and electrical
Visual Aids:
Numerous detailed pictures and diagrams for clarity
Utility:
Enables DIY repairs and maintenance, reducing reliance on dealerships
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models & Repairs A-Z
Mechanical Coverage:
Extensive
Electrical Coverage:
Extensive
Page Count
Estimated Page Count:
Significant (detailed internal estimate pending actual manual review, but described as comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (Printable)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, disassembly, reassembly, tuning, diagnostics
Fuel System:
Fuel injection, fuel pump, injectors, fuel lines, sensors
Ignition System:
Spark plugs, coils, ECU, timing
Cooling System:
Radiator, water pump, thermostat, coolant flow
Exhaust System:
Mufflers, catalytic converter, lambda sensors
Transmission:
Clutch, gearbox, final drive, lubrication
Chassis And Frame:
Frame inspection, subframes, body panels
Suspension Front:
Telelever system, forks, steering head bearings
Suspension Rear:
Paralever system, shock absorber, swingarm
Brakes Front:
Dual discs, calipers, ABS, brake lines, master cylinder
Brakes Rear:
Single disc, caliper, ABS, brake lines, master cylinder
Wheels And Tires:
Wheel bearing replacement, tire mounting, balancing
Electrical System General:
Wiring diagrams, battery, charging system, starter motor
Lighting System:
Headlights, taillights, turn signals, auxiliary lighting
Instrumentation And Controls:
Dashboard, switches, levers, throttle, clutch controls
Bodywork And Fairings:
Fairing removal and installation, seat, luggage systems
Comfort Systems:
Heated grips, heated seat, cruise control, audio system, power windshield
Diagnostic Troubleshooting:
Fault code interpretation, diagnostic procedures
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, lubrication points
Major Repairs:
Engine rebuild, transmission overhaul, suspension component replacement
Electrical Repairs:
Component testing, wiring harness repair, sensor replacement
Troubleshooting Guides:
Step-by-step diagnostic sequences for common and uncommon issues
Specifications And Tolerances:
Torque values, clearances, measurements
Disassembly And Reassembly:
Detailed instructions for component removal and reinstallation
Wiring Diagrams:
Comprehensive and detailed electrical schematics
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
Detail Level:
High (includes detailed pictures and diagrams)
📊 Manual Specifications
File Format
Digital Format:
Likely PDF or similar searchable/printable format
Print Quality
Printability:
All pages are printable
Image Quality:
High quality due to inclusion of 'tons of detailed pictures & diagrams'
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke, DOHC, four-valve per cylinder, Boxer-twin
Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
93 mm x 85.5 mm
Compression Ratio:
10.5:1
Cooling System:
Oil-cooled with integrated fan assist
Performance
Horsepower:
Approx. 100 hp @ 7,500 rpm (spec varies slightly by year/region)
Torque:
Approx. 101 Nm (74.5 lb-ft) @ 5,500 rpm (spec varies slightly by year/region)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (BMW's BMS-K or BMS-KP)
Fuel Type:
Unleaded Premium Gasoline (95 RON recommended)
Fuel Tank Capacity:
20.5 liters (5.4 US gal)
🔧 Transmission
Standard
Type:
5-speed manual
Optional
Type:
N/A (All K1200LT models feature a 5-speed manual transmission)
Features
Drive System:
Shaft drive (via Paralever rear suspension)
Clutch:
Single dry clutch, hydraulically operated
📐 Dimensions
Exterior
Length:
Approx. 2,430 mm (95.7 in)
Width Over Fairings:
Approx. 970 mm (38.2 in)
Height Over Windshield:
Approx. 1,500 mm (59.1 in)
Weights
Dry Weight:
Approx. 334 kg (736 lbs)
Gross Vehicle Weight Rating:
Approx. 540 kg (1,190 lbs)
Payload Capacity:
Approx. 206 kg (454 lbs)
🛡️ Safety Features
Ratings
ABS:
Integral ABS (standard on most models, some earlier may be optional)
Active Features
Linked Braking:
Integral ABS system operates across front and rear brakes
Lighting:
Powerful halogen or Xenon headlights, integrated turn signals
Passive Features
Fairing Design:
Extensive aerodynamic fairing for rider protection from elements
Luggage System:
Integrated hard-shell saddlebags and top case with locking mechanisms
💡 Technology Features
Infotainment
Audio System:
Integrated AM/FM stereo radio with CD player (later models may have MP3 capability) and weather band.
Speaker System:
Integrated fairing and rear speakers for rider and passenger.
Driver Assistance
Cruise Control:
Electronic cruise control system for effortless long-distance cruising.
Windshield:
Electrically adjustable windscreen for optimal wind protection and comfort.
Connectivity
Instrument Cluster:
Comprehensive analog and digital instrumentation providing speed, RPM, fuel level, gear indicator, temperature, and more.
Power Output:
12V auxiliary power outlets for accessories and charging.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first (refer to specific manual for exact recommendation)
Air Filter Replacement:
Every 20,000 km (12,000 miles) or as needed based on operating conditions
Spark Plug Replacement:
Typically every 20,000 - 30,000 km (12,000 - 18,000 miles)
Brake Fluid Flush:
Every 2 years, regardless of mileage
Fluid Specifications
Engine Oil:
BMW Approved Synthetic Motorcycle Oil, SAE 5W-40 or 10W-40 (refer to manual for specific grade and API service classification)
Engine Oil Capacity:
Approx. 4.0 liters (4.2 US qt) with filter change
Transmission Oil:
BMW Approved Gear Oil, SAE 75W-90 (GL-5 or equivalent)
Final Drive Oil:
BMW Approved Gear Oil, SAE 75W-90 (GL-5 or equivalent)
Coolant:
BMW Blue Antifreeze/Coolant (ethylene glycol based) or equivalent, mixed 50/50 with distilled water
Brake Fluid:
DOT 4 Hydraulic Brake Fluid
Known Issues
Electrical Connectors:
Corrosion or degradation of electrical connectors, particularly in high-moisture areas.
Starter Clutch Bearing:
Some early models may experience wear or failure of the starter clutch bearing.
Rear Shock ABSorber:
Over time, the rear shock absorber may lose damping effectiveness, requiring replacement or rebuilding.
ABS Modulator:
Potential for ABS modulator issues; proper bleeding procedure is critical.
Cruise Control:
Actuator or cable issues can affect cruise control functionality.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad has a long history of producing robust, technologically advanced motorcycles, particularly known for their boxer engines and touring capabilities.
Model Evolution
K Series Introduction:
The K-series, introduced in the early 1980s, featured transverse inline-four engines. The K1200LT represented a significant shift to a longitudinal boxer-twin configuration, leveraging BMW's extensive experience with this engine layout.
K1200Lt Development:
Developed as the flagship luxury touring motorcycle, the K1200LT was designed to offer superior comfort, features, and performance for long-distance travel, building upon the success of earlier touring models.
Production
Production Years:
1999 - 2009
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Segment Dominance:
The K1200LT was widely recognized as a segment leader in the luxury touring motorcycle market during its production run, praised for its comfort, build quality, and technology.
Ratings
Consumer Reviews General:
Consistently received high ratings from motorcycle publications and owners for its touring capabilities and refined performance.
Certifications
Safety Compliance:
Manufactured to meet all relevant European and North American safety and emissions standards.
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