BMW K1200RS Service and Repair Manual 2001-2006 PORTUGUESE
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🏷️ Basic Information Identification Make: BMW Model: K1200RS Model Code: K589 Vehicle Type: Motorcycle Category: Sport Touring 👋 Introduction Market Position Target Audience: Owners of BMW K1200RS (2001-2006), independent repair shops, DIY enthusiasts Competitive Analysis Value Proposition: Provides dealer-level repair information at a fraction of the cost of dealership service, enabling cost-effective maintenance and repair Key Features Content Scope: Comprehensive instructions, hundreds of photos and illustrations, wiring schematics and diagrams Manual Origin: Represents the same information used by BMW dealerships 📋 Manual Details Coverage Covered Years: 2001, 2002, 2003, 2004, 2005, 2006 Coverage Areas: All BMW K1200RS models produced between 2001 and 2006 Format Format: PDF Delivery Method: Instant Download Digital Features: Printable pages, fully indexed, searchable text Language Language: Portuguese Type Manual Type: Service and Repair Manual / Workshop Manual 📖 Manual Coverage Systems Covered Engine And Powertrain: Engine control, fuel system, exhaust system, engine overhaul, lubrication, cooling system, clutch, gearbox, transmission Chassis And Suspension: Brake system, steering, forks, suspension, wheels, tires Electrical And Electronics: Electrical system, lights, switches, wiring schematics, wiring diagrams, safety systems Maintenance And Diagnostics: General maintenance, technical diagnostics, fault finding diagnostics, emission control Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, inspection procedures Repair: Complete disassembly and reassembly of major components, component-specific repairs, troubleshooting and repair of common faults Diagnostics: Troubleshooting guides, identification of common issues, diagnostic procedures for various systems Technical Depth Depth: Comprehensive, detailed step-by-step instructions, suitable for both do-it-yourself enthusiasts and experienced mechanics 📊 Manual Specifications File Characteristics File Format: PDF Readability: Adobe PDF Reader required Printability: Fully printable Searchability: Searchable text content Indexing: Fully indexed for easy navigation Compatibility: Compatible with all Windows and Mac computers (Windows 7, Vista 32/64, XP, ME, 98, NT, 2000 etc.) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, horizontally opposed four-cylinder (Boxer) Displacement: 1171 cc (71.7 cu in) Bore X Stroke: 74 mm x 69 mm (2.9 in x 2.7 in) - typical for this generation Compression Ratio: 10.1:1 - 11.5:1 (depending on exact model variant) Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approximately 110-120 hp (82-89 kW) at 7500-8000 rpm (specific figures vary by model year and tuning) Torque: Approximately 115-120 Nm (85-89 lb-ft) at 5500-6000 rpm (specific figures vary by model year and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Bosch Motronic MA 2.4 Fuel Type: Unleaded gasoline, minimum 95 RON (Premium) Engine Overhaul Engine Rebuild Coverage: Detailed procedures for cylinder head, pistons, crankshaft, connecting rods, bearings, seals, and gaskets Lubrication Oil Type: BMW Motorrad recommends API SG/SH or JASO MA certified motorcycle oil Oil Viscosity: SAE 15W-50 or 20W-50 for typical operating temperatures Oil Capacity: Approximately 4.0 liters (4.2 US quarts) with filter change Cooling System Cooling Method: Air/Oil cooled 🔧 Transmission Gearbox Gearbox Type: Constant mesh 5-speed or 6-speed sequential gearbox Final Drive: Shaft drive Clutch Clutch Type: Hydraulically operated multi-plate wet clutch Gear Ratios Gear Ratios: Specific gear ratios are detailed in the manual for each gear Transmission Fluid Transmission Oil Type: BMW recommends a specific gear oil for the final drive and gearbox; refer to manual for part numbers and specifications 📐 Dimensions Exterior Length: Approx. 2,245 mm (88.4 in) Width: Approx. 920 mm (36.2 in) at handlebars Height: Approx. 1,430 mm (56.3 in) seat height Weights Dry Weight: Approx. 244 kg (538 lbs) Gross Vehicle Weight Rating: Refer to vehicle VIN plate for specific GVWR Wheels And Tires Front Tire Size: 120/70 ZR 17 Rear Tire Size: 180/55 ZR 17 Front Wheel Type: Cast aluminum alloy, 3.50 x 17 Rear Wheel Type: Cast aluminum alloy, 5.00 x 17 🛡️ Safety Features Active Features Braking System: BMW Motorrad Integral ABS (optional), dual 320 mm discs with 4-piston calipers (front), single 265 mm disc with 2-piston caliper (rear) Traction Control: Available on some models, detailed in the manual Passive Features Lighting: Halogen headlight, LED taillight Instrumentation: Analog tachometer and speedometer, multi-function display 💡 Technology Features Infotainment Instrument Cluster: Features an analog tachometer, speedometer, fuel gauge, and a multi-function digital display for trip computer, gear indicator, and warnings. Driver Assistance ABS: BMW Motorrad Integral Anti-lock Braking System (ABS) was an option, providing significant safety enhancement. Connectivity Can Bus System: Utilizes a Controller Area Network (CAN bus) system for communication between electronic control units, facilitating diagnostics and feature integration. Lighting Lighting System: Includes a robust electrical system for reliable operation of headlights, taillights, turn signals, and dashboard illumination. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km (6,000 miles) or annually, whichever comes first Major Service Interval: Recommended every 20,000 km (12,000 miles) or 2 years, encompassing valve clearance checks, etc. Filter Replacement: Oil filter: with every oil change. Air filter: typically every 20,000 km (12,000 miles). Fluid Specifications Coolant Type: BMW recommends a 50/50 mixture of BMW Engine Coolant (Part No. 83...
74 mm x 69 mm (2.9 in x 2.7 in) - typical for this generation
Compression Ratio:
10.1:1 - 11.5:1 (depending on exact model variant)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approximately 110-120 hp (82-89 kW) at 7500-8000 rpm (specific figures vary by model year and tuning)
Torque:
Approximately 115-120 Nm (85-89 lb-ft) at 5500-6000 rpm (specific figures vary by model year and tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Bosch Motronic MA 2.4
Fuel Type:
Unleaded gasoline, minimum 95 RON (Premium)
Engine Overhaul
Engine Rebuild Coverage:
Detailed procedures for cylinder head, pistons, crankshaft, connecting rods, bearings, seals, and gaskets
Lubrication
Oil Type:
BMW Motorrad recommends API SG/SH or JASO MA certified motorcycle oil
Oil Viscosity:
SAE 15W-50 or 20W-50 for typical operating temperatures
Oil Capacity:
Approximately 4.0 liters (4.2 US quarts) with filter change
Cooling System
Cooling Method:
Air/Oil cooled
🔧 Transmission
Gearbox
Gearbox Type:
Constant mesh 5-speed or 6-speed sequential gearbox
Final Drive:
Shaft drive
Clutch
Clutch Type:
Hydraulically operated multi-plate wet clutch
Gear Ratios
Gear Ratios:
Specific gear ratios are detailed in the manual for each gear
Transmission Fluid
Transmission Oil Type:
BMW recommends a specific gear oil for the final drive and gearbox; refer to manual for part numbers and specifications
📐 Dimensions
Exterior
Length:
Approx. 2,245 mm (88.4 in)
Width:
Approx. 920 mm (36.2 in) at handlebars
Height:
Approx. 1,430 mm (56.3 in) seat height
Weights
Dry Weight:
Approx. 244 kg (538 lbs)
Gross Vehicle Weight Rating:
Refer to vehicle VIN plate for specific GVWR
Wheels And Tires
Front Tire Size:
120/70 ZR 17
Rear Tire Size:
180/55 ZR 17
Front Wheel Type:
Cast aluminum alloy, 3.50 x 17
Rear Wheel Type:
Cast aluminum alloy, 5.00 x 17
🛡️ Safety Features
Active Features
Braking System:
BMW Motorrad Integral ABS (optional), dual 320 mm discs with 4-piston calipers (front), single 265 mm disc with 2-piston caliper (rear)
Traction Control:
Available on some models, detailed in the manual
Passive Features
Lighting:
Halogen headlight, LED taillight
Instrumentation:
Analog tachometer and speedometer, multi-function display
💡 Technology Features
Infotainment
Instrument Cluster:
Features an analog tachometer, speedometer, fuel gauge, and a multi-function digital display for trip computer, gear indicator, and warnings.
Driver Assistance
ABS:
BMW Motorrad Integral Anti-lock Braking System (ABS) was an option, providing significant safety enhancement.
Connectivity
Can Bus System:
Utilizes a Controller Area Network (CAN bus) system for communication between electronic control units, facilitating diagnostics and feature integration.
Lighting
Lighting System:
Includes a robust electrical system for reliable operation of headlights, taillights, turn signals, and dashboard illumination.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first
Major Service Interval:
Recommended every 20,000 km (12,000 miles) or 2 years, encompassing valve clearance checks, etc.
Filter Replacement:
Oil filter: with every oil change. Air filter: typically every 20,000 km (12,000 miles).
Fluid Specifications
Coolant Type:
BMW recommends a 50/50 mixture of BMW Engine Coolant (Part No. 83 19 9 400 346) and distilled water.
Brake Fluid Type:
DOT 4 brake fluid
Clutch Fluid Type:
DOT 4 brake fluid (shared reservoir with brakes on some models)
Known Issues
Common Wear Items:
Clutch slave cylinder seals, fuel pump, voltage regulator, clutch plates
Electrical Quirks:
Occasional issues with the CAN bus system or sensor failures, detailed fault finding is crucial.
Troubleshooting Guides
Diagnostic Methodology:
The manual provides systematic approaches to identify and resolve common and complex issues across all vehicle systems.
📚 Vehicle History
Brand Heritage
Brand Origin:
Bayerische Motoren Werke AG (BMW), German manufacturer founded in 1916
Model Evolution
K Series Introduction:
The K-series was BMW's first foray into inline four-cylinder engines, launched in the early 1980s.
K1200Rs Development:
The K1200RS was an evolution of earlier K-series models, focusing on performance, comfort, and technology for sport touring.
Production
Production Period:
The K1200RS model covered by this manual was produced from 2001 to 2006.