BMW K1200 K1200RS 1997-2006 WSM Service Manual Repair
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🏷️ Basic Information Identification Make: BMW Model: K1200RS Generation Model Generation Code: K589 Codes Engine Code Designation: 1200cc Four-cylinder inline boxer 👋 Introduction Market Position Motorcycle Segment: Sport-Touring / Grand Touring Motorcycle Competitive Analysis Key Competitors Era: Honda ST1100, Yamaha FJ1200, Kawasaki GTR1000, Triumph Trophy. Key Features Unique Selling Proposition: Flat-four boxer engine, sophisticated Telelever front suspension, shaft drive, ABS, comfortable ergonomics for long-distance touring. Target Audience Primary User Base: Touring enthusiasts, long-distance riders, BMW loyalists seeking reliable performance. 📋 Manual Details Coverage Areas Applicable Years: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Page Count Estimated Page Count: Over 800 pages (typical for a WSM of this era) Manual Type Manual Type: Workshop Service Manual (WSM) Language Language: English (Primary) Format Format: Digital (likely PDF) - Searchable and printable 📖 Manual Coverage Systems Covered Engine Management: Detailed diagnostics, tuning, and repair of the fuel injection and ignition systems (Motronic variants). Drivetrain: Clutch, gearbox (5-speed), final drive (shaft drive) maintenance, overhaul, and troubleshooting. Suspension And Steering: Front Telelever, rear Paralever systems, fork and shock absorber servicing, steering head bearing replacement. Braking System: ABS II (or subsequent), brake caliper servicing, master cylinder overhaul, fluid bleeding procedures, disc and pad replacement. Electrical System: Wiring diagrams, charging system (alternator, rectifier/regulator), starting system (starter motor, battery), lighting, instrumentation, and ECU diagnostics. Fuel System: Fuel pump, injectors, fuel lines, tank, and evaporative emissions control (EVAP) system. Cooling System: Radiator, fan, water pump, thermostat, coolant circulation, and bleeding procedures. Exhaust System: Catalytic converter, mufflers, lambda sensors, and mounting. Bodywork And Chassis: Frame, fairings, seat, fuel tank removal and installation, fairing repair, and accessory mounting. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug servicing, valve clearance adjustment, brake fluid flush. Troubleshooting Guides: Diagnostic flowcharts and symptom-based troubleshooting for common issues. Component Overhaul: Complete disassembly, inspection, repair, and reassembly instructions for major components like engine, transmission, and suspension. Electrical Diagnostics: Using multimeters, oscilloscopes, and diagnostic tools to identify electrical faults. Wheel And Tire Service: Tire replacement, balancing, and wheel bearing maintenance. Brake System Maintenance: Pad replacement, fluid change, caliper rebuild, and ABS bleeding. Factory Specifications: Torque values, clearances, fluid types, and electrical tolerances. Technical Depth Diagnostic Capabilities: Advanced diagnostics including fault code reading (if applicable for the era), sensor data interpretation, and component testing. Repair Complexity: Covers everything from basic adjustments to complete engine and transmission rebuilds. Special Tools: Lists and descriptions of required BMW special tools for specific procedures. 📊 Manual Specifications File Format Digital File Format: PDF Print Quality Print Quality Notes: Designed for clear printing of diagrams and text. High resolution for readability. Binding Type Binding Type For Print: Not applicable for digital, but original manuals were typically coil-bound or hardcover for durability. Paper Type Paper Type For Print: Not applicable for digital, but original manuals used high-quality, durable paper suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, flat-four boxer engine Displacement: 1171 cc (71.4 cu in) Bore X Stroke: 70.5 mm x 75 mm Compression Ratio: 11.0:1 Performance Horsepower At Rpm: Approx. 100 hp (75 kW) @ 6,750 rpm Torque At Rpm: Approx. 115 Nm (85 lb-ft) @ 5,250 rpm Fuel System Fuel Delivery: Bosch Motronic Electronic Fuel Injection (EFI) Fuel Type: Unleaded Petrol (91-98 RON recommended) Ignition System Ignition Type: Electronic Ignition (BMW Motronic) Lubrication System Oil Capacity: Approx. 4.0 Liters (4.2 US qt) with filter change Oil Specification: SAE 15W-50 or 20W-50 API SG or higher (refer to manual for exact seasonal recommendations) 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Clutch Type: Hydraulically operated, multi-plate wet clutch Features Final Drive: Shaft drive Gearbox Oil Capacity: Approx. 0.75 Liters (0.79 US qt) Gearbox Oil Specification: Hypoid gear oil, SAE 90 API GL-5 (refer to manual for specific BMW recommendation) 📐 Dimensions Exterior Length: Approx. 2,230 mm (87.8 in) Width: Approx. 915 mm (36.0 in) at handlebars Height: Approx. 1,390 mm (54.7 in) at seat height Weights Dry Weight: Approx. 244 kg (538 lbs) Wet Weight Ready To Ride: Approx. 265 kg (584 lbs) Fuel Tank Capacity: 21 Liters (5.5 US gal) including 4-liter reserve 🛡️ Safety Features Ratings ABS System: BMW Integral ABS II (standard or optional depending on market/year) Active Features Braking Performance: Dual 320 mm discs with 4-piston calipers front, single 285 mm disc with 2-piston caliper rear. Passive Features Lighting System: Halogen headlight, LED tail light. 💡 Technology Features Infotainment Instrumentation: Analog tachometer and speedometer, LCD display for fuel, gear indicator, clock, trip computer. Driver Assistance ABS Features: Integral ABS II offers integrated braking actuation and anti-lock functionality for both wheels. Connectivity Diagnostic Port: Access for diagnostic tools (e.g., BMW GT1, ISPI Next) for system analysis and resetting service indicators. 🔧 Maintenance Service Intervals Oil And Filter Change: Every 10,000 km (6,000 miles) or annually, whichever comes...
Occasional issues with wiring harnesses or connectors, especially in high-mileage bikes. ABS system self-tests.
Telelever Pivot Wear:
Wear in the pivot points of the Telelever system can cause imprecise steering or knocking sounds.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad has a long history of innovation in motorcycle design and engineering, particularly with its boxer engines and touring capabilities.
Model Evolution
K Series Development:
The K1200RS is part of BMW's K-series, which featured inline and flat-four engines designed for smooth power delivery and aerodynamic efficiency. It evolved from earlier K100 and K1100 models.
Production
Production Period:
1997-2006
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Editorial Reviews:
Consistently praised for its smooth power delivery, comfortable ride, and robust build quality by motorcycle publications of its era.
Ratings
Reliability Reputation:
Generally considered a reliable and durable motorcycle, especially with diligent maintenance.