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BMW R1100 RT R1100 RS R850/1100 GS R850/1100 R Motorcycle Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Family: R Series Boxer Models Covered: R1100 RT, R1100 RS, R850 GS, R1100 GS, R850 R, R1100 R Generation Engine Architecture: Two-cylinder boxer engine, four-stroke Codes Engine Codes: R259 (for R1100 models), R259A (for R850/1100 GS/R variants) 👋 Introduction Market Position Segment: Premium touring and sport-touring motorcycles Target Audience: BMW enthusiasts, owners, and independent motorcycle repair shops Competitive Analysis Key Competitors: Honda ST1100, Yamaha FJ1200, Kawasaki GTR1000, Moto Guzzi Norge Key Features Engine Type: Distinctive boxer-twin engine known for torque and character Suspension Tech: Innovative Telelever front suspension and Monolever rear for excellent ride quality and handling Model Versatility: Range of models catering to touring (RT), sport-touring (RS), and adventure/standard (GS/R) riders 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive workshop repair and service information Secondary Coverage: Maintenance, troubleshooting, diagnostics, and component-level repair Page Count Estimated Page Count: 300-500+ (estimated based on typical workshop manuals for multiple models) Manual Type Type: Workshop Repair Service Manual Language Language: English (primary, implied by context) Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Engine overhaul, cylinder head, valve train, fuel injection, ignition system, lubrication, cooling system Transmission Drivetrain: Gearbox disassembly and assembly, clutch, final drive, driveshaft, rear wheel hub Chassis Suspension: Front Telelever suspension, rear Monolever swingarm, shock absorbers, springs, wheel bearings Brakes: ABS system (if equipped), brake calipers, master cylinders, brake lines, fluid changes, rotor replacement Electrical: Wiring diagrams, battery, starter motor, alternator, lighting, instrumentation, ECU, sensors Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, fuel filter Exhaust System: Exhaust manifold, catalytic converter, mufflers, lambda sensors Bodywork Fittings: Fairings, seats, luggage systems, body panels, handlebars, controls Procedures Included Preventative Maintenance: Oil changes, filter replacements, spark plug inspection/replacement, chain/driveshaft lubrication, brake fluid flush, coolant service Troubleshooting: Diagnostic flowcharts, common fault finding, electrical system diagnostics, engine performance issues Repair Overhaul: Detailed step-by-step instructions for engine rebuilds, transmission repair, suspension component replacement, electrical component repair Adjustments: Valve clearance adjustment, throttle cable adjustment, idle speed setting, clutch adjustment Diagnostics Tools: Information on specialized BMW diagnostic tools and procedures (e.g., connecting to diagnostic port) Technical Depth Depth: In-depth coverage suitable for professional technicians and experienced DIY mechanics Detail Level: Component-level detail, torque specifications, special tool requirements, clear diagnostic steps 📊 Manual Specifications File Format Digital Format: PDF Searchability: Searchable text content (typical for well-produced digital manuals) Printability: Printable pages Print Quality Image Clarity: Clear, high-resolution illustrations and diagrams (expected for original BMW manuals) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Air/oil-cooled, four-stroke, two-cylinder boxer engine Displacement: 1085 cc (for R1100 models); 848 cc (for R850 models) Bore X Stroke: 99 mm x 70.5 mm (R1100); 87.5 mm x 70.5 mm (R850) Compression Ratio: 10.7:1 (R1100); 10.3:1 (R850) Performance Horsepower R1100: Approx. 90 hp @ 6,750 rpm Torque R1100: Approx. 98 Nm (72 lb-ft) @ 5,250 rpm Horsepower R850: Approx. 70 hp @ 7,500 rpm Torque R850: Approx. 77 Nm (57 lb-ft) @ 5,000 rpm Fuel System Injection System: Bosch Motronic MA 2.4 or similar fuel injection system Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Valvetrain Actuation: Two valves per cylinder, operated by pushrods and rocker arms 🔧 Transmission Standard Type: Constant-mesh, 5-speed manual gearbox Optional Type: N/A for these models Features Clutch: Dry, single-plate clutch Final Drive: Shaft drive to the rear wheel via a single-sided swingarm Fluid Specifications Gearbox Oil: SAE 75W-90 GL-5 gear oil (check manual for exact type) 📐 Dimensions Exterior Wheelbase: Approximately 1,460-1,485 mm (varies by model) Weights Dry Weight R1100: Approx. 245-265 kg (varies by model, e.g., RT is heavier) Dry Weight R850: Approx. 230-240 kg (varies by model) 🛡️ Safety Features Ratings Crash Test Data: Motorcycle safety is assessed differently than cars; focus is on rider protection systems and stability. Active Features ABS: Optional BMW Motorrad ABS II or integral ABS available on many variants Braking System: Dual disc front brakes with 4-piston calipers, single disc rear brake Passive Features Chassis Design: Sturdy frame designed for stability and rider confidence 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, multi-function LCD display (fuel level, gear indicator, clock, ambient temperature, etc.) Audio System: Optional integrated radio and cassette player on some RT models Driver Assistance ABS System: BMW Motorrad ABS II or Integral ABS (optional, depending on year and model) Connectivity Diagnostic Port: On-board diagnostics port for connection to BMW diagnostic tools 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or annually (refer to manual for precise interval and oil type) Valve Adjustment Interval: Every 20,000 km or as recommended in the manual Spark Plug Replacement: Check every 20,000 km, replace as needed Fluid Specifications Engine Oil: SAE 20W-50 API SG or higher (check manual for specific recommendations, often BMW ADVANTEC or equivalent) Brake...
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BMW R1100 RT R1100 RS R850/1100 GS R850/1100 R Motorcycle Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Family:
R Series Boxer
Models Covered:
R1100 RT, R1100 RS, R850 GS, R1100 GS, R850 R, R1100 R
Generation
Engine Architecture:
Two-cylinder boxer engine, four-stroke
Codes
Engine Codes:
R259 (for R1100 models), R259A (for R850/1100 GS/R variants)
👋 Introduction
Market Position
Segment:
Premium touring and sport-touring motorcycles
Target Audience:
BMW enthusiasts, owners, and independent motorcycle repair shops
Competitive Analysis
Key Competitors:
Honda ST1100, Yamaha FJ1200, Kawasaki GTR1000, Moto Guzzi Norge
Key Features
Engine Type:
Distinctive boxer-twin engine known for torque and character
Suspension Tech:
Innovative Telelever front suspension and Monolever rear for excellent ride quality and handling
Model Versatility:
Range of models catering to touring (RT), sport-touring (RS), and adventure/standard (GS/R) riders
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive workshop repair and service information
Secondary Coverage:
Maintenance, troubleshooting, diagnostics, and component-level repair
Page Count
Estimated Page Count:
300-500+ (estimated based on typical workshop manuals for multiple models)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English (primary, implied by context)
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, cylinder head, valve train, fuel injection, ignition system, lubrication, cooling system
Transmission Drivetrain:
Gearbox disassembly and assembly, clutch, final drive, driveshaft, rear wheel hub
Chassis Suspension:
Front Telelever suspension, rear Monolever swingarm, shock absorbers, springs, wheel bearings
Brakes:
ABS system (if equipped), brake calipers, master cylinders, brake lines, fluid changes, rotor replacement
Electrical:
Wiring diagrams, battery, starter motor, alternator, lighting, instrumentation, ECU, sensors
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, fuel filter
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, lambda sensors
Bodywork Fittings:
Fairings, seats, luggage systems, body panels, handlebars, controls
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements, spark plug inspection/replacement, chain/driveshaft lubrication, brake fluid flush, coolant service
Troubleshooting:
Diagnostic flowcharts, common fault finding, electrical system diagnostics, engine performance issues
Repair Overhaul:
Detailed step-by-step instructions for engine rebuilds, transmission repair, suspension component replacement, electrical component repair
Adjustments:
Valve clearance adjustment, throttle cable adjustment, idle speed setting, clutch adjustment
Diagnostics Tools:
Information on specialized BMW diagnostic tools and procedures (e.g., connecting to diagnostic port)
Technical Depth
Depth:
In-depth coverage suitable for professional technicians and experienced DIY mechanics
Detail Level:
Component-level detail, torque specifications, special tool requirements, clear diagnostic steps
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Searchable text content (typical for well-produced digital manuals)
Printability:
Printable pages
Print Quality
Image Clarity:
Clear, high-resolution illustrations and diagrams (expected for original BMW manuals)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Air/oil-cooled, four-stroke, two-cylinder boxer engine
Displacement:
1085 cc (for R1100 models); 848 cc (for R850 models)
Bore X Stroke:
99 mm x 70.5 mm (R1100); 87.5 mm x 70.5 mm (R850)
Compression Ratio:
10.7:1 (R1100); 10.3:1 (R850)
Performance
Horsepower R1100:
Approx. 90 hp @ 6,750 rpm
Torque R1100:
Approx. 98 Nm (72 lb-ft) @ 5,250 rpm
Horsepower R850:
Approx. 70 hp @ 7,500 rpm
Torque R850:
Approx. 77 Nm (57 lb-ft) @ 5,000 rpm
Fuel System
Injection System:
Bosch Motronic MA 2.4 or similar fuel injection system
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Valvetrain
Actuation:
Two valves per cylinder, operated by pushrods and rocker arms
🔧 Transmission
Standard
Type:
Constant-mesh, 5-speed manual gearbox
Optional
Type:
N/A for these models
Features
Clutch:
Dry, single-plate clutch
Final Drive:
Shaft drive to the rear wheel via a single-sided swingarm
Fluid Specifications
Gearbox Oil:
SAE 75W-90 GL-5 gear oil (check manual for exact type)
📐 Dimensions
Exterior
Wheelbase:
Approximately 1,460-1,485 mm (varies by model)
Weights
Dry Weight R1100:
Approx. 245-265 kg (varies by model, e.g., RT is heavier)
Dry Weight R850:
Approx. 230-240 kg (varies by model)
🛡️ Safety Features
Ratings
Crash Test Data:
Motorcycle safety is assessed differently than cars; focus is on rider protection systems and stability.
Active Features
ABS:
Optional BMW Motorrad ABS II or integral ABS available on many variants
Braking System:
Dual disc front brakes with 4-piston calipers, single disc rear brake
Passive Features
Chassis Design:
Sturdy frame designed for stability and rider confidence
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, multi-function LCD display (fuel level, gear indicator, clock, ambient temperature, etc.)
Audio System:
Optional integrated radio and cassette player on some RT models
Driver Assistance
ABS System:
BMW Motorrad ABS II or Integral ABS (optional, depending on year and model)
Connectivity
Diagnostic Port:
On-board diagnostics port for connection to BMW diagnostic tools
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or annually (refer to manual for precise interval and oil type)
Valve Adjustment Interval:
Every 20,000 km or as recommended in the manual
Spark Plug Replacement:
Check every 20,000 km, replace as needed
Fluid Specifications
Engine Oil:
SAE 20W-50 API SG or higher (check manual for specific recommendations, often BMW ADVANTEC or equivalent)
Brake Fluid:
DOT 4 (for ABS II and Integral ABS systems)
Coolant:
BMW Motorrad Coolant or equivalent ethylene glycol-based coolant with corrosion inhibitors (mixture ratio 50:50 with distilled water)
Known Issues
Hall Sender Unit:
Failure of the Hall sender unit can cause intermittent or no-start conditions.
Fuel Pump Relay:
Faulty fuel pump relay can prevent the fuel pump from operating.
Clutch Slave Cylinder:
Leaking clutch slave cylinder seals can lead to a spongy clutch lever.
Final Drive Bearings:
Wear in final drive bearings can lead to play and potential failure.
ABS Modulator:
Early ABS systems can be prone to modulator failures.
📚 Vehicle History
Brand Heritage
Legacy:
BMW Motorrad's long history of producing reliable, technically advanced motorcycles
Model Evolution
R Series Introduction:
The R1100 series marked a significant evolution with the introduction of the Telelever front suspension and a move to 4-valve cylinder heads for increased performance.
Model Variants:
The R1100 platform was adapted for various touring and sport-touring needs: RT (Touring), RS (Sport-Touring), GS (Dual-Sport), R (Naked/Standard).
Production
Production Years:
Mid-1990s to early 2000s (e.g., R1100 RT 1994-2001, R1100 RS 1993-2001, R1100 GS 1993-1999, R850 models generally from 1995 onwards).
🏆 Awards & Recognition
Recognitions
Industry Reputation:
BMW motorcycles of this era are renowned for their engineering, build quality, and long-distance comfort.
Ratings
User Reviews:
Consistently praised for their robustness, capable handling, and distinctive character.
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