BMW R1100RS 1993-2001 Workshop Service Manual for Repair

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Basic Information Identification Make: BMW Model: R1100RS Product Name: BMW R1100RS 1993-2001 Workshop Service Manual for Repair Introduction Market Position Description: The BMW R1100RS was a significant sport-touring motorcycle, known...

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Description

Basic Information
Identification
Make:	BMW
Model:	R1100RS
Product Name:	BMW R1100RS 1993-2001 Workshop Service Manual for Repair

Introduction
Market Position
Description:	The BMW R1100RS was a significant sport-touring motorcycle, known for its blend of performance, comfort, and innovative engineering, making this manual essential for owners and independent repair shops.
Competitive Analysis
Competitors:	Competed against sport-touring offerings from Honda (ST series), Kawasaki (GTR series), Yamaha (FJ/FJR series), and Ducati (ST series).
Key Features
Features:	Boxer-twin engine, Telelever front suspension, Monolever rear suspension, integrated ABS (on many models), comfortable ergonomics for long-distance riding.

Manual Details
Coverage Areas
Covered Years:	1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001
Page Count
Page Count:	464
Manual Type
Manual Type:	Workshop Service Manual
Language
Language:	English
Format
Format:	PDF

Manual Coverage
Systems Covered
Engine Mechanical:	Engine disassembly, assembly, inspection, piston, cylinder, crankshaft, connecting rods, camshafts, valve train.
Engine Management And Electrical:	Fuel injection system (Bosch Motronic), ignition system, starter, alternator, battery, wiring diagrams, diagnostic codes.
Transmission:	Gearbox inspection, maintenance, repair, clutch operation and adjustment.
Drivetrain:	Driveshaft maintenance, universal joints, final drive unit (bevel gear housing), axle shaft.
Suspension:	Front Telelever suspension system (forks, damping, springs), rear Monolever swingarm system (shock absorber, linkage).
Brakes:	Hydraulic brake system, ABS (Anti-lock Braking System), brake fluid replacement, pad and disc inspection/replacement, caliper overhaul.
Wheels And Tires:	Wheel bearing inspection and replacement, tire pressure, tire types, wheel balancing.
Fuel System:	Fuel tank, fuel pump, fuel filter replacement, fuel lines, throttle body servicing.
Exhaust System:	Exhaust pipe inspection, muffler maintenance, catalytic converter information.
Bodywork And Frame:	Fairing removal and installation, body panels, seat, handlebars, frame inspection.
Electrical Systems Detailed:	Lighting (headlight, taillight, turn signals), instrumentation, horn, rider controls.
Procedures Included
Routine Maintenance:	Oil and filter change, spark plug replacement, air filter cleaning/replacement, brake fluid flush, clutch fluid flush, valve clearance adjustment.
Troubleshooting:	Diagnostic procedures for common and uncommon faults, fault code interpretation.
Repair And Rebuild:	Detailed step-by-step instructions for major component disassembly, repair, and reassembly.
Component Adjustment:	Throttle cable adjustment, clutch lever adjustment, idle speed setting.
Torque Specifications:	Essential torque values for critical fasteners across all systems.
Technical Depth
Depth:	Comprehensive coverage from basic rider maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics.

Manual Specifications
File Format
File Format:	PDF
Print Quality
Print Quality:	High-resolution, ensuring clarity of diagrams and text.
Binding Type
Binding Type:	N/A (Digital PDF)
Paper Type
Paper Type:	N/A (Digital PDF)

Engine Specifications
Primary Engine
Engine Type:	Air/oil-cooled, four-stroke, boxer-twin (flat-twin)
Displacement:	1085 cc
Bore X Stroke:	99 mm x 70.5 mm
Compression Ratio:	10.7:1
Valve Train:	2 valves per cylinder, overhead camshafts (driven by pushrods and rockers)
Performance
Horsepower:	90 hp @ 6,000 rpm (approx.)
Torque:	98 Nm (72 lb-ft) @ 4,750 rpm (approx.)
Fuel System
Fuel Delivery:	Bosch Motronic electronic fuel injection
Fuel Type:	Unleaded gasoline, minimum 95 RON
Lubrication
Oil Type:	BMW recommends SAE 20W-50 or SAE 15W-50 motorcycle oil, API SG or higher.
Oil Capacity:	4.0 liters (4.2 US quarts) with filter change.

Transmission
Standard
Transmission Type:	5-speed manual gearbox
Clutch Type:	Dry, single-plate, hydraulically actuated
Features
Final Drive:	Shaft drive via Monolever single-sided swingarm
Fluid Specs
Gearbox Oil Type:	BMW recommends SAE 75W-90 GL-5 gear oil.
Gearbox Oil Capacity:	0.9 liters (0.95 US quarts)

Dimensions
Exterior
Length:	Approx. 2,210 mm (87.0 in)
Width:	Approx. 800 mm (31.5 in) at handlebars
Height:	Approx. 1,330 mm (52.4 in) at seat
Weights
Dry Weight:	Approx. 242 kg (534 lbs)
Wet Weight:	Approx. 265 kg (584 lbs)
Gross Vehicle Weight Rating:	Approx. 450 kg (992 lbs)
Fuel Capacity
Fuel Tank Capacity:	25 liters (6.6 US gallons), including 3 liters reserve.

Safety Features
Ratings
ABS:	Optional BMW Integral ABS on many models, providing linked braking and ABS functionality.
Active Features
Braking System:	Dual front disc brakes, single rear disc brake. Powerful hydraulic actuation.
Passive Features
Lighting:	Halogen headlight, multiple rear and front lighting for visibility.

Technology Features
Infotainment
Infotainment System:	Basic by modern standards. Primarily focused on rider information via the dashboard. May have provisions for aftermarket stereo systems.
Driver Assistance
ABS:	Optional Integral ABS system, a significant technological feature for its era.
Connectivity
Connectivity Features:	None inherent to the motorcycle's original design; relies on rider input and mechanical feedback.
Engine Management
Engine Management System:	Bosch Motronic MA 2.4 EFI system, controlling fuel injection and ignition timing.

Maintenance
Service Intervals
Oil Change Interval:	Every 10,000 km (6,000 miles) or annually.
Valve Check Interval:	Every 20,000 km (12,000 miles).
Spark Plug Replacement:	Every 20,000 km (12,000 miles).
Brake Fluid Change:	Every 2 years or as needed.
Fluid Specifications
Engine Oil Specification:	SAE 20W-50 or 15W-50, API SG or higher.
Gearbox Oil Specification:	SAE 75W-90 GL-5.
Brake Fluid Specification:	DOT 4.
Clutch Fluid Specification:	DOT 4.
Known Issues
Common Wear Items:	Clutch slave cylinder seals, alternator brushes, fuel pump relay, rear shock absorber (wear and tear over time).
Electrical Gremlins:	Some owners report occasional issues with wiring harness connections and the instrument cluster, though generally robust.
Telelever Pivot Bearings:	Requires periodic greasing; wear can lead to steering play.
Part Numbers
Oil Filter Example:	BMW Part Number: 11 42 1 450 122 (or equivalent aftermarket such as Mahle OX 37D)
Air Filter Example:	BMW Part Number: 13 72 1 452 774 (or equivalent aftermarket)
Spark Plug Example:	NGK CR9EK or Champion RA6HC (check manual for definitive fitment)

Vehicle History
Brand Heritage
Heritage:	BMW Motorrad has a long history of producing robust and technically advanced motorcycles, particularly known for their boxer-twin engines and shaft drive systems since the early 20th century.
Model Evolution
Evolution:	The R1100RS was part of the R1100 series that introduced a new era for BMW's boxer twins, featuring fuel injection, four-valve heads (in later R1150 models), and the innovative Telelever front suspension.
Production
Production Years:	1993-2001
Manufacturing Location:	Berlin, Germany (BMW Motorrad plant)

Awards & Recognition
Recognitions
Market Reception:	The R1100RS was well-received for its touring capabilities, comfort, and distinctive BMW engineering, often praised in motorcycle publications of the era.