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BMW R1100S Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R1100S Codes Engine Code: R259 👋 Introduction Market Position Segment: Sport Touring Motorcycle Target Audience: Enthusiasts, Professional Technicians, DIY Mechanics Competitive Analysis Competitors: Honda VFR, Kawasaki Concours, Yamaha FJR Key Features Engine Layout: Boxer-twin, air/oil-cooled Drivetrain: Shaft Drive Suspension System: Telelever front, Paralever rear Brakes: Optional ABS (EVO) 📋 Manual Details Coverage Areas Engine Overhaul: Complete Transmission Repair: Complete Electrical System: Full Diagnosis and Repair Chassis And Suspension: Complete Service and Adjustment Bodywork And Fairings: Removal, Installation, and Repair Maintenance Procedures: Scheduled and Preventive Troubleshooting Guides: Extensive Fault Diagnosis Page Count Estimated Pages: 500+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Top End, Bottom End, Valve Train, Lubrication System Fuel System: Fuel Injection (BMS-K), Fuel Pump, Injectors, Tank, Lines Ignition System: Coil-on-Plug, ECU Control, Spark Plugs Exhaust System: Catalytic Converter, Muffler, Lambda Sensors Transmission: Clutch Assembly, Gearbox Internals, Driveshaft, Final Drive Braking System: ABS (Optional EVO), Brake Lines, Calipers, Master Cylinders, Discs Suspension: Front Telelever, Rear Paralever, Shocks, Fork Seals Electrical System Components: Wiring Harness, Lights, Horn, Switches, Battery Management Instrumentation And Controls: Dashboard, Handlebar Controls, CDI Unit Body And Frame: Frame Structure, Seat, Fuel Tank, Fairings, Luggage Systems Procedures Included Scheduled Maintenance: Oil Changes, Filter Replacements, Chain Adjustment, Valve Clearances Engine Rebuilding: Piston Replacement, Crankshaft Service, Cylinder Head Overhaul Transmission Overhaul: Gearbox Disassembly, Bearing Replacement, Seal Renewal Brake System Service: Bleeding, Pad Replacement, Rotor Machining/Replacement Suspension Servicing: Fork Oil Change, Shock Absorber Rebuild, Bushing Replacement Electrical Troubleshooting: Wiring Diagrams, Component Testing, Fault Code Diagnosis Fuel System Cleaning: Injector Cleaning, Fuel Filter Replacement, Tank Decontamination Wheel And Tire Service: Tire Replacement, Wheel Balancing, Bearing Checks Diagnostic Procedures: Utilizing BMW diagnostic tools (e.g., GT1, DIS) for engine and ABS systems Body Panel Alignment: Adjustment and repair of fairings and panels Technical Depth Depth: Comprehensive (from basic maintenance to full engine rebuilds) Diagnostic Focus: In-depth fault finding and repair procedures Torque Specifications: Detailed torque values for all fasteners Wiring Diagrams: High-quality, detailed electrical schematics Special Tool Requirements: Identification of required BMW special tools 📊 Manual Specifications File Format Compatibility: Adobe Acrobat Reader or compatible PDF viewer Print Quality Resolution: High-resolution (suitable for printing) Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Type: Four-stroke boxer-twin Displacement: 1085 cc Bore X Stroke: 99 mm x 70.5 mm Compression Ratio: 11.3:1 Cooling System: Air and Oil Cooled Performance Horsepower: 90 hp (67 kW) @ 7500 rpm Torque: 97 Nm (72 lb-ft) @ 6000 rpm Fuel System Induction: Bosch Motronic MA 2.4 Fuel Injection Fuel Type: Unleaded Gasoline (95 RON recommended) Fuel Tank Capacity: 25 Liters (6.6 US gallons) 🔧 Transmission Standard Type: 5-speed manual Features Clutch: Single dry plate, hydraulically operated Final Drive: Shaft drive with single-sided swingarm Gear Ratios: 1st: 2.277, 2nd: 1.565, 3rd: 1.207, 4th: 1.000, 5th: 0.857 📐 Dimensions Exterior Length: 2135 mm (84.1 in) Width: 910 mm (35.8 in) (at handlebars) Height: 1265 mm (49.8 in) (at windscreen) Wheelbase: 1470 mm (57.9 in) Weights Dry Weight: 227 kg (500 lbs) Wet Weight: 247 kg (545 lbs) Gross Vehicle Weight Rating: 460 kg (1014 lbs) 🛡️ Safety Features Ratings ABS: Optional BMW EVO ABS (Anti-lock Braking System) Active Features Braking Power: Excellent stopping power from dual front discs and single rear disc Passive Features Frame Design: Robust chassis providing stability Lighting: Halogen headlights for good visibility 💡 Technology Features Infotainment Instrumentation: Analog tachometer and speedometer, LCD display for odometer, trip meter, clock, fuel level, gear indicator. Driver Assistance ABS: Optional EVO ABS system enhances braking safety. Connectivity Diagnostic Port: On-board diagnostic system for fault code retrieval. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually Valve Clearance Check: Every 20,000 km (12,000 miles) Spark Plug Replacement: Every 20,000 km (12,000 miles) Fluid Specifications Engine Oil Type: SAE 20W-50 Synthetic Motorcycle Oil (API SG/SH or JASO MA) Engine Oil Capacity: 4.0 Liters (4.2 US Quarts) with filter change Transmission Oil Type: SAE 80W-90 GL-5 Gear Oil Final Drive Oil Type: SAE 80W-90 GL-5 Gear Oil Brake Fluid Type: DOT 4 Synthetic Brake Fluid Fork Oil Type: BMW or equivalent SAE 7.5W fork oil Known Issues Hall Effect Sensor: Can fail, causing intermittent starting or running issues. Fuel Pump Reliability: Some earlier models may experience fuel pump wear. Paralever Pivot Bearings: Can wear over time, leading to play and clunking. ABS Controller: Can be prone to failure on models equipped with ABS. 📚 Vehicle History Brand Heritage Bmw Motorrad: Long history of engineering excellence in motorcycles Model Evolution R Series: Part of BMW's enduring boxer-twin heritage, offering a sportier take on touring Production Years: 1996-2004 Production Manufacturing Location: Berlin, Germany 🏆 Awards & Recognition Recognitions Reputation: Widely recognized...
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Sku: 569429
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BMW R1100S Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1100S
Codes
Engine Code:
R259
👋 Introduction
Market Position
Segment:
Sport Touring Motorcycle
Target Audience:
Enthusiasts, Professional Technicians, DIY Mechanics
Competitive Analysis
Competitors:
Honda VFR, Kawasaki Concours, Yamaha FJR
Key Features
Engine Layout:
Boxer-twin, air/oil-cooled
Drivetrain:
Shaft Drive
Suspension System:
Telelever front, Paralever rear
Brakes:
Optional ABS (EVO)
📋 Manual Details
Coverage Areas
Engine Overhaul:
Complete
Transmission Repair:
Complete
Electrical System:
Full Diagnosis and Repair
Chassis And Suspension:
Complete Service and Adjustment
Bodywork And Fairings:
Removal, Installation, and Repair
Maintenance Procedures:
Scheduled and Preventive
Troubleshooting Guides:
Extensive Fault Diagnosis
Page Count
Estimated Pages:
500+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Top End, Bottom End, Valve Train, Lubrication System
Fuel System:
Fuel Injection (BMS-K), Fuel Pump, Injectors, Tank, Lines
Ignition System:
Coil-on-Plug, ECU Control, Spark Plugs
Exhaust System:
Catalytic Converter, Muffler, Lambda Sensors
Transmission:
Clutch Assembly, Gearbox Internals, Driveshaft, Final Drive
Braking System:
ABS (Optional EVO), Brake Lines, Calipers, Master Cylinders, Discs
Suspension:
Front Telelever, Rear Paralever, Shocks, Fork Seals
Electrical System Components:
Wiring Harness, Lights, Horn, Switches, Battery Management
Instrumentation And Controls:
Dashboard, Handlebar Controls, CDI Unit
Body And Frame:
Frame Structure, Seat, Fuel Tank, Fairings, Luggage Systems
Procedures Included
Scheduled Maintenance:
Oil Changes, Filter Replacements, Chain Adjustment, Valve Clearances
Engine Rebuilding:
Piston Replacement, Crankshaft Service, Cylinder Head Overhaul
Transmission Overhaul:
Gearbox Disassembly, Bearing Replacement, Seal Renewal
Brake System Service:
Bleeding, Pad Replacement, Rotor Machining/Replacement
Suspension Servicing:
Fork Oil Change, Shock Absorber Rebuild, Bushing Replacement
Electrical Troubleshooting:
Wiring Diagrams, Component Testing, Fault Code Diagnosis
Fuel System Cleaning:
Injector Cleaning, Fuel Filter Replacement, Tank Decontamination
Wheel And Tire Service:
Tire Replacement, Wheel Balancing, Bearing Checks
Diagnostic Procedures:
Utilizing BMW diagnostic tools (e.g., GT1, DIS) for engine and ABS systems
Body Panel Alignment:
Adjustment and repair of fairings and panels
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine rebuilds)
Diagnostic Focus:
In-depth fault finding and repair procedures
Torque Specifications:
Detailed torque values for all fasteners
Wiring Diagrams:
High-quality, detailed electrical schematics
Special Tool Requirements:
Identification of required BMW special tools
📊 Manual Specifications
File Format
Compatibility:
Adobe Acrobat Reader or compatible PDF viewer
Print Quality
Resolution:
High-resolution (suitable for printing)
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke boxer-twin
Displacement:
1085 cc
Bore X Stroke:
99 mm x 70.5 mm
Compression Ratio:
11.3:1
Cooling System:
Air and Oil Cooled
Performance
Horsepower:
90 hp (67 kW) @ 7500 rpm
Torque:
97 Nm (72 lb-ft) @ 6000 rpm
Fuel System
Induction:
Bosch Motronic MA 2.4 Fuel Injection
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Fuel Tank Capacity:
25 Liters (6.6 US gallons)
🔧 Transmission
Standard
Type:
5-speed manual
Features
Clutch:
Single dry plate, hydraulically operated
Final Drive:
Shaft drive with single-sided swingarm
Gear Ratios:
1st: 2.277, 2nd: 1.565, 3rd: 1.207, 4th: 1.000, 5th: 0.857
📐 Dimensions
Exterior
Length:
2135 mm (84.1 in)
Width:
910 mm (35.8 in) (at handlebars)
Height:
1265 mm (49.8 in) (at windscreen)
Wheelbase:
1470 mm (57.9 in)
Weights
Dry Weight:
227 kg (500 lbs)
Wet Weight:
247 kg (545 lbs)
Gross Vehicle Weight Rating:
460 kg (1014 lbs)
🛡️ Safety Features
Ratings
ABS:
Optional BMW EVO ABS (Anti-lock Braking System)
Active Features
Braking Power:
Excellent stopping power from dual front discs and single rear disc
Passive Features
Frame Design:
Robust chassis providing stability
Lighting:
Halogen headlights for good visibility
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, LCD display for odometer, trip meter, clock, fuel level, gear indicator.
Driver Assistance
ABS:
Optional EVO ABS system enhances braking safety.
Connectivity
Diagnostic Port:
On-board diagnostic system for fault code retrieval.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually
Valve Clearance Check:
Every 20,000 km (12,000 miles)
Spark Plug Replacement:
Every 20,000 km (12,000 miles)
Fluid Specifications
Engine Oil Type:
SAE 20W-50 Synthetic Motorcycle Oil (API SG/SH or JASO MA)
Engine Oil Capacity:
4.0 Liters (4.2 US Quarts) with filter change
Transmission Oil Type:
SAE 80W-90 GL-5 Gear Oil
Final Drive Oil Type:
SAE 80W-90 GL-5 Gear Oil
Brake Fluid Type:
DOT 4 Synthetic Brake Fluid
Fork Oil Type:
BMW or equivalent SAE 7.5W fork oil
Known Issues
Hall Effect Sensor:
Can fail, causing intermittent starting or running issues.
Fuel Pump Reliability:
Some earlier models may experience fuel pump wear.
Paralever Pivot Bearings:
Can wear over time, leading to play and clunking.
ABS Controller:
Can be prone to failure on models equipped with ABS.
📚 Vehicle History
Brand Heritage
Bmw Motorrad:
Long history of engineering excellence in motorcycles
Model Evolution
R Series:
Part of BMW's enduring boxer-twin heritage, offering a sportier take on touring
Production Years:
1996-2004
Production
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Reputation:
Widely recognized for its sporty handling and touring comfort.
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