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BMW R1150GS Service Repair Manual 2000 ONWARDS

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🏷️ Basic Information Identification Make: BMW Model: R1150GS Model Variant: Adventure Generation Generation Identifier: R2X Codes Chassis Code Series: R28 👋 Introduction Market Position Market Segment: Adventure Touring Motorcycle Target Audience: BMW R1150GS owners, independent repair shops, enthusiasts seeking in-depth technical knowledge. Competitive Analysis Key Competitors: Honda Africa Twin, KTM Adventure series, Yamaha Super Ténéré, Triumph Tiger. Key Features Manual Advantage: Provides detailed, OEM-level repair procedures crucial for maintaining the complexity of the R1150GS. Unique Selling Proposition: Includes comprehensive electrical diagrams and troubleshooting for the sophisticated Boxer engine and associated systems. 📋 Manual Details Coverage Areas Applicable Years: 2000 onwards Page Count Estimated Page Count: 300-500+ Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: Instant Download (Digital PDF) 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, including disassembly, inspection, repair, and reassembly of all internal components. Fuel System: Fuel injection system (EFI), fuel pump, fuel filter, fuel lines, throttle body maintenance and adjustment. Ignition System: Ignition coils, spark plugs, ECU control, timing adjustments. Transmission: Gearbox, clutch assembly, drive shaft, final drive, maintenance and repair procedures. Chassis And Frame: Frame inspection, bodywork repair, suspension components (forks, shock absorbers). Brakes: ABS system (if equipped), hydraulic system maintenance, brake pad replacement, caliper service, bleeding procedures. Electrical System: Complete wiring diagrams, component testing, troubleshooting for lights, starter, alternator, battery, sensors, and ECU. Wheels And Tires: Tire maintenance, wheel bearing replacement, spoke maintenance. Exhaust System: Exhaust pipe inspection, muffler replacement, gasket service. Cooling System: Oil cooling system maintenance, oil filter replacement, oil change procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, chain adjustment (if applicable), fluid checks, general inspection. Diagnostic Troubleshooting: Step-by-step troubleshooting guides for common and uncommon issues, diagnostic fault codes. Component Rebuilds: Detailed instructions for rebuilding major engine and transmission components. Electrical Repairs: Wiring harness repair, sensor replacement, starter motor service, alternator service. Brake Service: Brake fluid flush, pad replacement, caliper servicing, ABS system diagnostics. Suspension Repair: Fork seal replacement, shock absorber servicing, linkage lubrication. Fuel System Maintenance: Injector cleaning, fuel pump testing, throttle body synchronization. Technical Depth Depth Level: Comprehensive Workshop Level Detail Level: Detailed step-by-step instructions with clear diagrams and illustrations for every procedure. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes Printable: Yes Print Quality Print Quality: High Resolution (suitable for printing) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, boxer-twin engine Displacement: 1130 cc (1.13 Liters) Bore X Stroke: 101 mm x 70.5 mm Compression Ratio: 9.0:1 Valve Train: 2 valves per cylinder, pushrod actuated OHV Cooling System: Oil-cooled cylinders, air-cooled heads Performance Horsepower: 85 hp @ 6,750 rpm Torque: 71 lb-ft @ 5,500 rpm Fuel System Fuel Delivery: Bosch Motronic MA 2.4 Electronic Fuel Injection (EFI) Fuel Type: Unleaded Premium (95 RON / 91 AKI) Ignition System Ignition Type: Digital ignition (CDI) with dual spark plugs per cylinder 🔧 Transmission Standard Transmission Type: 6-speed manual Clutch Type: Single dry plate, diaphragm spring clutch Final Drive: Shaft drive via BMW's Paralever single-sided swingarm Features Gear Ratios: Detailed ratios available in manual Transmission Fluid Type: Hypoid gear oil, API GL-5, SAE 75W-90 (refer to manual for specific BMW part number) 📐 Dimensions Exterior Length: Approx. 2,230 mm (87.8 in) Width: Approx. 940 mm (37.0 in) Height: Approx. 1,430 mm (56.3 in) Wheelbase: Approx. 1,490 mm (58.7 in) Weights Dry Weight: Approx. 245 kg (540 lbs) Wet Weight: Approx. 263 kg (580 lbs) Max Payload: Approx. 200 kg (440 lbs) Cargo Luggage Capacity: Significant with optional panniers and top case (details in manual) 🛡️ Safety Features Ratings ABS Availability: Optional BMW Motorrad Integral ABS Active Features Braking System: Hydraulic disc brakes front and rear, potentially with ABS. Passive Features Lighting: Halogen headlight, LED taillight, turn signals. 💡 Technology Features Infotainment Infotainment System: Not applicable (basic instrumentation, no integrated infotainment system). Driver Assistance ABS: Optional Integral ABS with brake pressure modulation. Connectivity Connectivity Features: None (analog and basic digital displays) 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first. Valve Adjustment Interval: Every 20,000 km (12,000 miles) Spark Plug Replacement: Every 20,000 km (12,000 miles) Fluid Specifications Engine Oil Type: SAE 15W-50 (API SG or higher) synthetic or semi-synthetic motorcycle oil (refer to manual for specific BMW approval). Engine Oil Capacity: Approx. 4.0 liters (4.2 US quarts) with filter change. Brake Fluid Type: DOT 4 (refer to manual for specific BMW recommendation) Transmission Fluid Type: Hypoid gear oil, API GL-5, SAE 75W-90 Known Issues Common Issues: Hall sensor failure, clutch slave cylinder leaks, ABS pump issues, fuel pump strain, oil seal leaks (especially input shaft seal), paralever spline wear. Maintenance Focus Areas: Regular inspection of the paralever drive shaft splines and clutch slave cylinder is recommended. 📚...
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BMW R1150GS Service Repair Manual 2000 ONWARDS
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150GS
Model Variant:
Adventure
Generation
Generation Identifier:
R2X
Codes
Chassis Code Series:
R28
👋 Introduction
Market Position
Market Segment:
Adventure Touring Motorcycle
Target Audience:
BMW R1150GS owners, independent repair shops, enthusiasts seeking in-depth technical knowledge.
Competitive Analysis
Key Competitors:
Honda Africa Twin, KTM Adventure series, Yamaha Super Ténéré, Triumph Tiger.
Key Features
Manual Advantage:
Provides detailed, OEM-level repair procedures crucial for maintaining the complexity of the R1150GS.
Unique Selling Proposition:
Includes comprehensive electrical diagrams and troubleshooting for the sophisticated Boxer engine and associated systems.
📋 Manual Details
Coverage Areas
Applicable Years:
2000 onwards
Page Count
Estimated Page Count:
300-500+
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Instant Download (Digital PDF)
📖 Manual Coverage
Systems Covered
Engine:
Full engine overhaul, including disassembly, inspection, repair, and reassembly of all internal components.
Fuel System:
Fuel injection system (EFI), fuel pump, fuel filter, fuel lines, throttle body maintenance and adjustment.
Ignition System:
Ignition coils, spark plugs, ECU control, timing adjustments.
Transmission:
Gearbox, clutch assembly, drive shaft, final drive, maintenance and repair procedures.
Chassis And Frame:
Frame inspection, bodywork repair, suspension components (forks, shock absorbers).
Brakes:
ABS system (if equipped), hydraulic system maintenance, brake pad replacement, caliper service, bleeding procedures.
Electrical System:
Complete wiring diagrams, component testing, troubleshooting for lights, starter, alternator, battery, sensors, and ECU.
Wheels And Tires:
Tire maintenance, wheel bearing replacement, spoke maintenance.
Exhaust System:
Exhaust pipe inspection, muffler replacement, gasket service.
Cooling System:
Oil cooling system maintenance, oil filter replacement, oil change procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, chain adjustment (if applicable), fluid checks, general inspection.
Diagnostic Troubleshooting:
Step-by-step troubleshooting guides for common and uncommon issues, diagnostic fault codes.
Component Rebuilds:
Detailed instructions for rebuilding major engine and transmission components.
Electrical Repairs:
Wiring harness repair, sensor replacement, starter motor service, alternator service.
Brake Service:
Brake fluid flush, pad replacement, caliper servicing, ABS system diagnostics.
Suspension Repair:
Fork seal replacement, shock absorber servicing, linkage lubrication.
Fuel System Maintenance:
Injector cleaning, fuel pump testing, throttle body synchronization.
Technical Depth
Depth Level:
Comprehensive Workshop Level
Detail Level:
Detailed step-by-step instructions with clear diagrams and illustrations for every procedure.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes
Printable:
Yes
Print Quality
Print Quality:
High Resolution (suitable for printing)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, boxer-twin engine
Displacement:
1130 cc (1.13 Liters)
Bore X Stroke:
101 mm x 70.5 mm
Compression Ratio:
9.0:1
Valve Train:
2 valves per cylinder, pushrod actuated OHV
Cooling System:
Oil-cooled cylinders, air-cooled heads
Performance
Horsepower:
85 hp @ 6,750 rpm
Torque:
71 lb-ft @ 5,500 rpm
Fuel System
Fuel Delivery:
Bosch Motronic MA 2.4 Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Premium (95 RON / 91 AKI)
Ignition System
Ignition Type:
Digital ignition (CDI) with dual spark plugs per cylinder
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Clutch Type:
Single dry plate, diaphragm spring clutch
Final Drive:
Shaft drive via BMW's Paralever single-sided swingarm
Features
Gear Ratios:
Detailed ratios available in manual
Transmission Fluid Type:
Hypoid gear oil, API GL-5, SAE 75W-90 (refer to manual for specific BMW part number)
📐 Dimensions
Exterior
Length:
Approx. 2,230 mm (87.8 in)
Width:
Approx. 940 mm (37.0 in)
Height:
Approx. 1,430 mm (56.3 in)
Wheelbase:
Approx. 1,490 mm (58.7 in)
Weights
Dry Weight:
Approx. 245 kg (540 lbs)
Wet Weight:
Approx. 263 kg (580 lbs)
Max Payload:
Approx. 200 kg (440 lbs)
Cargo
Luggage Capacity:
Significant with optional panniers and top case (details in manual)
🛡️ Safety Features
Ratings
ABS Availability:
Optional BMW Motorrad Integral ABS
Active Features
Braking System:
Hydraulic disc brakes front and rear, potentially with ABS.
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (basic instrumentation, no integrated infotainment system).
Driver Assistance
ABS:
Optional Integral ABS with brake pressure modulation.
Connectivity
Connectivity Features:
None (analog and basic digital displays)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Adjustment Interval:
Every 20,000 km (12,000 miles)
Spark Plug Replacement:
Every 20,000 km (12,000 miles)
Fluid Specifications
Engine Oil Type:
SAE 15W-50 (API SG or higher) synthetic or semi-synthetic motorcycle oil (refer to manual for specific BMW approval).
Engine Oil Capacity:
Approx. 4.0 liters (4.2 US quarts) with filter change.
Brake Fluid Type:
DOT 4 (refer to manual for specific BMW recommendation)
Transmission Fluid Type:
Hypoid gear oil, API GL-5, SAE 75W-90
Known Issues
Common Issues:
Hall sensor failure, clutch slave cylinder leaks, ABS pump issues, fuel pump strain, oil seal leaks (especially input shaft seal), paralever spline wear.
Maintenance Focus Areas:
Regular inspection of the paralever drive shaft splines and clutch slave cylinder is recommended.
📚 Vehicle History
Brand Heritage
Brand Origin:
Germany
Motorcycle Division Heritage:
BMW Motorrad, known for its durable and technically advanced motorcycles since 1923.
Model Evolution
Predecessor:
BMW R1100GS
Evolutionary Steps:
Introduction of a larger displacement engine, improved suspension, and updated electronics compared to the R1100GS.
Production
Production Period:
2000-2005
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Highly regarded for its touring capability, reliability, and off-road prowess, earning a reputation as a 'go anywhere' motorcycle.
Ratings
Adventure Touring Benchmark:
Considered a benchmark in its class during its production run.
Certifications
Manual Quality Certification:
None (produced by independent publishers, focus on technical accuracy)
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