BMW R1150GS Motorcycle Service Repair Workshop Manual (R 1150 GS)
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🏷️ Basic Information Identification Make: BMW Model: R1150GS Product Type: Motorcycle Service Repair Workshop Manual Generation Model Generations Covered: R1150GS models Codes Internal Product Code: BMW-R1150GS-SRWM 👋 Introduction Market Position Motorcycle Segment: Adventure Touring Motorcycle Brand Positioning: BMW's flagship large-displacement dual-sport motorcycle, known for its robustness, versatility, and long-distance touring capabilities. Competitive Analysis Key Competitors: Honda Africa Twin, Triumph Tiger, Yamaha Super Tenere, KTM Adventure series. Key Features Defining Characteristics: Boxer-twin engine, robust chassis, long-travel suspension, shaft drive, optional ABS and heated grips, excellent touring ergonomics. Manual Value Proposition: Provides essential factory-level repair and maintenance data for owners and independent mechanics to keep the R1150GS in optimal condition. 📋 Manual Details Coverage Areas Language: English Manual Type: Factory Service Repair Workshop Manual Intended Audience: Do-it-yourselfer and Professional Technicians Page Count Estimated Page Count: 500+ Format Digital Format: PDF Print Availability: Digital Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, cylinder head, valves, pistons, crankshaft, lubrication system, fuel injection system (Bosch Motronic MA 2.4/MA 2.4.2), exhaust system. Transmission Systems: Gearbox overhaul, clutch operation, final drive, driveshaft, universal joints. Electrical Systems: Ignition system, battery, charging system (alternator, regulator), starter motor, lighting (headlight, taillight, indicators), instrumentation, wiring diagrams, ABS II (optional), traction control (optional). Chassis Systems: Frame, suspension (Telelever front, Paralever rear), wheels, tires, braking system (Brembo calipers, dual front discs, single rear disc, ABS options), steering system. Bodywork And Fittings: Fairing, seat, fuel tank, body panels, luggage systems (optional), controls. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, chain/driveshaft lubrication, valve clearance adjustments, brake pad checks, tire pressure monitoring. Troubleshooting: Diagnostic procedures for common faults, electrical system troubleshooting, fuel system issues, engine performance problems. Repair And Rebuild: Complete engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical component replacement. Special Tools And Techniques: Identification and usage of specialized BMW tools required for specific repairs and adjustments. Technical Depth Depth Of Coverage: Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format Digital File Type: Searchable PDF Digital Quality: High-resolution scans with clear diagrams and legible text. Print Quality Scalability: Printable at standard paper sizes (e.g., A4, Letter). Binding Type Physical Manual Binding: N/A (Digital Format) Paper Type Physical Manual Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Air/Oil-cooled, four-stroke, flat-twin (boxer) engine Displacement: 1130 cc (1.13 Liters) Bore X Stroke: 101 mm x 70.5 mm Compression Ratio: 9.0:1 Valve Train: 2 valves per cylinder, pushrod actuated with rocker arms (single overhead camshaft per cylinder bank, located in the cylinder head). Performance Horsepower Rating: 95 hp @ 7,250 rpm (approx.) Torque Rating: 71 lb-ft @ 5,250 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Bosch Motronic MA 2.4 or MA 2.4.2 Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Lubrication Oil Capacity: 4.0 liters (4.2 US quarts) Oil Type Specification: BMW Motorrad recommends SAE 20W-50 or 20W-40 synthetic or semi-synthetic oil. Check manual for exact BMW specifications (e.g., BMW Longlife-01). Ignition Ignition System: Digital ignition system with dual spark plugs per cylinder. 🔧 Transmission Standard Gearbox Type: 6-speed manual gearbox Clutch Type: Single dry plate clutch, hydraulically actuated. Final Drive: Enclosed shaft drive with universal joint. Optional Optional Features: N/A for transmission, but ABS II and ASC (Automatic Stability Control) are optional vehicle features. Features Gear Ratios: Refer to manual for specific gear ratios and final drive ratio. Transmission Oil Specification: SAE 75W-90 synthetic gear oil. Refer to manual for specific BMW recommendations. 📐 Dimensions Exterior Length: 2,230 mm (87.8 in) Width Over Handlebars: 915 mm (36.0 in) Height Over Mirrors: 1,435 mm (56.5 in) Wheelbase: 1,487 mm (58.5 in) Weights Dry Weight: 238 kg (525 lbs) Gross Vehicle Weight Rating: 450 kg (992 lbs) Fuel Tank Capacity: 20.5 liters (5.4 US gal) 🛡️ Safety Features Ratings ABS Availability: Optional ABS II system available on many models. Active Features Braking System Description: Dual 305 mm discs with 4-piston calipers (front), 276 mm disc with 2-piston caliper (rear). Integral ABS option combines front and rear braking with a linked lever. Traction Control Availability: Optional ASC (Automatic Stability Control) available on some models. Passive Features Lighting System: Halogen headlight, LED taillight, incandescent turn signals. Crash Protection: Standard engine crash bars, optional fairing protection available. 💡 Technology Features Infotainment Standard Features: Basic analog/digital instrument cluster with speed, tachometer, fuel level, gear indicator, and warning lights. Often equipped with a 12V accessory socket. Optional Upgrades: Provision for heated grips, often paired with aftermarket GPS units or communication systems. Driver Assistance ABS System: Optional BMW Integral ABS II, a sophisticated anti-lock braking system that can be activated or deactivated by the rider. The 'Integral' aspect means the front brake lever also actuates the rear brake. Traction Control System: Optional Automatic Stability Control (ASC)...
Identification and usage of specialized BMW tools required for specific repairs and adjustments.
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Digital File Type:
Searchable PDF
Digital Quality:
High-resolution scans with clear diagrams and legible text.
Print Quality
Scalability:
Printable at standard paper sizes (e.g., A4, Letter).
2 valves per cylinder, pushrod actuated with rocker arms (single overhead camshaft per cylinder bank, located in the cylinder head).
Performance
Horsepower Rating:
95 hp @ 7,250 rpm (approx.)
Torque Rating:
71 lb-ft @ 5,250 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Bosch Motronic MA 2.4 or MA 2.4.2
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Lubrication
Oil Capacity:
4.0 liters (4.2 US quarts)
Oil Type Specification:
BMW Motorrad recommends SAE 20W-50 or 20W-40 synthetic or semi-synthetic oil. Check manual for exact BMW specifications (e.g., BMW Longlife-01).
Ignition
Ignition System:
Digital ignition system with dual spark plugs per cylinder.
🔧 Transmission
Standard
Gearbox Type:
6-speed manual gearbox
Clutch Type:
Single dry plate clutch, hydraulically actuated.
Final Drive:
Enclosed shaft drive with universal joint.
Optional
Optional Features:
N/A for transmission, but ABS II and ASC (Automatic Stability Control) are optional vehicle features.
Features
Gear Ratios:
Refer to manual for specific gear ratios and final drive ratio.
Transmission Oil Specification:
SAE 75W-90 synthetic gear oil. Refer to manual for specific BMW recommendations.
📐 Dimensions
Exterior
Length:
2,230 mm (87.8 in)
Width Over Handlebars:
915 mm (36.0 in)
Height Over Mirrors:
1,435 mm (56.5 in)
Wheelbase:
1,487 mm (58.5 in)
Weights
Dry Weight:
238 kg (525 lbs)
Gross Vehicle Weight Rating:
450 kg (992 lbs)
Fuel Tank Capacity:
20.5 liters (5.4 US gal)
🛡️ Safety Features
Ratings
ABS Availability:
Optional ABS II system available on many models.
Active Features
Braking System Description:
Dual 305 mm discs with 4-piston calipers (front), 276 mm disc with 2-piston caliper (rear). Integral ABS option combines front and rear braking with a linked lever.
Traction Control Availability:
Optional ASC (Automatic Stability Control) available on some models.
Passive Features
Lighting System:
Halogen headlight, LED taillight, incandescent turn signals.
Crash Protection:
Standard engine crash bars, optional fairing protection available.
💡 Technology Features
Infotainment
Standard Features:
Basic analog/digital instrument cluster with speed, tachometer, fuel level, gear indicator, and warning lights. Often equipped with a 12V accessory socket.
Optional Upgrades:
Provision for heated grips, often paired with aftermarket GPS units or communication systems.
Driver Assistance
ABS System:
Optional BMW Integral ABS II, a sophisticated anti-lock braking system that can be activated or deactivated by the rider. The 'Integral' aspect means the front brake lever also actuates the rear brake.
Traction Control System:
Optional Automatic Stability Control (ASC) system, which works in conjunction with the ABS to limit engine power if wheel slip is detected.
Connectivity
Diagnostic Ports:
Typically uses BMW's proprietary diagnostic connector for electronic fault finding.
Instrumentation Features:
Multi-function display showing odometer, trip meters, clock, outside temperature, and system warnings (e.g., low oil pressure, check engine light).
🔧 Maintenance
Service Intervals
Oil And Filter Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first. Manual may specify shorter intervals for severe use.
Valve Clearance Check Interval:
Every 20,000 km (12,000 miles). This is a crucial maintenance item for the boxer engine.
Spark Plug Replacement Interval:
Every 20,000 km (12,000 miles) for the primary spark plugs; secondary plugs may have different intervals. Check manual.
Driveshaft Maintenance:
Inspection and lubrication of the driveshaft and universal joint at regular intervals (e.g., every 10,000 km/6,000 miles). Refer to manual for grease type and procedure.
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or 20W-40 synthetic/semi-synthetic motorcycle oil meeting API SG/SH/SJ or higher and JASO MA standards. Refer to manual for exact BMW specifications.
Transmission Oil Type:
SAE 75W-90 synthetic gear oil. Refer to manual for specific BMW approved lubricants.
Brake Fluid Type:
DOT 4 hydraulic brake fluid. Replacement and bleeding recommended every 2 years.
Coolant Type:
BMW Motorrad recommends a water/glycol mixture (50/50) for the oil cooler circuit if applicable, and engine oil for cylinder cooling. The R1150GS has an oil-cooled engine primarily. Check manual for specific cooling fluid if equipped.
Known Issues
Hall Effect Sender Failure:
The Hall effect sender, crucial for ignition timing, can fail, leading to starting problems or stalling. Replacement is straightforward.
Fuel Pump Issues:
Early models may experience fuel pump issues or filter clogs. Regular fuel filter replacement is recommended.
Clutch Slave Cylinder Leaks:
The hydraulic clutch slave cylinder can develop leaks. Inspection and potential replacement are part of regular checks.
Paralever Pivot Bearings:
Wear in the Paralever rear drive pivot bearings can lead to handling issues. Regular inspection and lubrication are important.
ABS Modulator Failure:
ABS II modulators can be prone to failure, especially in older units. Diagnosis and replacement can be costly.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle Division:
BMW Motorrad has a long history dating back to the early 20th century, known for engineering excellence and innovation in motorcycle design, particularly with its boxer engine and shaft drive configurations.
Model Evolution
R Series Lineage:
The R1150GS is a direct descendant of the legendary R80GS and R100GS, which pioneered the adventure touring segment. It represents a significant evolution in displacement, power, technology, and comfort.
R1100Gs To R1150Gs Transition:
The R1150GS, introduced in 1999, built upon the R1100GS with a larger engine, improved torque, a six-speed gearbox (compared to the R1100GS's five-speed), and revised styling and ergonomics. Key variants include the standard GS, the adventure-oriented GSA (with larger fuel tank and other expedition features), and ABS-equipped models.
Production
Production Years:
1999 - 2005
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Category Accolades:
Widely regarded as one of the most iconic and capable adventure touring motorcycles of its era. Celebrated for its durability and off-road prowess.
Ratings
Reliability Reputation:
Generally considered very reliable with proper maintenance, though specific components like Hall effect sensors and ABS units require attention.
Certifications
Emissions Standards:
Meets relevant European and North American emissions standards for its production years. Manual details specific tuning parameters.