🏷️ Basic Information Identification Make: BMW Model: R1200C Model Variant: R1200CL Codes Vin Code: 2LW (R1200C), 2LL (R1200CL) 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: BMW R1200C and R1200CL owners, independent repair shops, motorcycle enthusiasts Competitive Analysis Competitors: Harley-Davidson, Indian Motorcycles, other European cruisers of the era Key Features Unique Selling Points: BMW's boxer twin engine in a cruiser platform, Telelever front suspension, shaft drive, distinctive styling Manual Value: Essential for maintaining the unique engineering of the R1200C series 📋 Manual Details Coverage Areas Primary Coverage: Complete Repair and Maintenance Secondary Coverage: Troubleshooting, Diagnostics, Specifications Page Count Estimated Pages: 500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, component inspection, timing, valve adjustment Fuel System: Fuel injection system (EFI), throttle body, fuel pump, injectors, pressure regulator, fuel tank Ignition System: Ignition coils, spark plugs, timing, ECU diagnosis Exhaust System: Exhaust pipes, mufflers, catalytic converter (if applicable), lambda sensors Transmission Drivetrain: Clutch operation, gearbox (5-speed sequential manual), final drive (shaft drive), U-joints, seals Brakes: Hydraulic system, brake lines, master cylinders, calipers, brake discs, ABS system (BMW Motorrad Integral ABS) Suspension: Front Telelever suspension, rear Monolever suspension, shock absorbers, forks, bearings Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting, horn, instrumentation, ECU, CAN bus (if applicable) Bodywork Chassis: Frame, body panels, fairings, seats, luggage systems, mounts Wheels Tires: Wheel types, bearings, tire pressures, sizes Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks, lubrication Troubleshooting: Diagnostic flowcharts, common fault identification, symptom-based repairs Engine Repair: Top-end rebuild, bottom-end rebuild, piston/cylinder inspection, crankshaft service Transmission Service: Clutch replacement, gearbox component inspection, final drive service Brake System Service: Bleeding procedures, caliper overhaul, master cylinder replacement, ABS system bleed Suspension Overhaul: Fork seal replacement, shock absorber service, linkage bearing inspection Electrical Diagnosis: Wiring harness repair, component testing, sensor diagnosis Bodywork Repair: Panel removal/installation, fairing repair, seat adjustment Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and drivetrain rebuilds) Diagnostic Capabilities: Detailed diagnostic procedures, torque specifications, component testing values 📊 Manual Specifications File Format File Type: Digital (PDF) Searchability: Searchable text content for quick information retrieval Print Quality Print Readability: Designed for clear printing with high-resolution diagrams and text Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Air/oil-cooled, four-stroke, horizontally opposed boxer-twin Displacement: 1170 cc (71.4 cu in) Bore X Stroke: 101 mm x 73 mm (3.98 in x 2.87 in) Compression Ratio: 10.0:1 Valve Train: SOHC, 2 valves per cylinder Power Output: 61 hp (45 kW) @ 5,000 rpm (approx.) Torque Output: 98 Nm (72 lb-ft) @ 3,000 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) via Bosch Motronic MA 2.4 Fuel Type: Unleaded gasoline, minimum octane rating 91 (RON+MON)/2 Fuel Tank Capacity: 16 L (4.2 US gal) Ignition System Ignition Type: Digital Electronic Ignition Spark Plugs: NGK CR9EK (or equivalent) 🔧 Transmission Standard Transmission Type: 5-speed sequential manual gearbox Clutch: Single dry plate, hydraulically operated Final Drive: Shaft drive with bevel gear Features Gear Ratios: 1st: 3.46, 2nd: 2.43, 3rd: 1.78, 4th: 1.40, 5th: 1.17 📐 Dimensions Exterior Length: 2260 mm (89.0 in) Width: 810 mm (31.9 in) (excluding mirrors) Height: 1100 mm (43.3 in) (to handlebars) Seat Height: 770 mm (30.3 in) Weights Dry Weight: 230 kg (507 lbs) Gross Vehicle Weight Rating: 440 kg (970 lbs) 🛡️ Safety Features Ratings ABS: BMW Motorrad Integral ABS (optional on some models) Active Features Braking System: Dual 305 mm discs with 4-piston calipers (front), Single 285 mm disc with 2-piston caliper (rear) Lighting: Halogen headlight, LED taillight Passive Features Frame Construction: Steel tubular frame 💡 Technology Features Infotainment Instrumentation: Analog speedometer, tachometer, digital odometer, fuel gauge, clock, gear indicator (on some models) Driver Assistance ABS: Integral ABS system enhances braking safety. Connectivity ECU Management: Bosch Motronic MA 2.4 engine management system for precise control. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or annually (whichever comes first) Valve Check Interval: Every 20,000 km Spark Plug Replacement: Every 20,000 km Fluid Specifications Engine Oil Type: SAE 15W-50, API SG or higher, JASO MA certified motorcycle oil Engine Oil Capacity: 4.0 L (4.2 US qt) with filter change Brake Fluid: DOT 4 Final Drive Oil: SAE 80W-90 API GL-5 hypoid gear oil Clutch Fluid: DOT 4 Known Issues Common Problems: Rear shock absorber leaks, starter motor issues, early ABS system glitches, potential clutch slave cylinder leaks Troubleshooting Focus: The manual provides detailed procedures to diagnose and repair these common issues. 📚 Vehicle History Brand Heritage Manufacturer: Bayerische Motoren Werke AG (BMW) Model Evolution Introduction Year: 1997 Production End Year: 2005 R1200Cl Introduction: 2002 Production Manufacturing Location: Berlin, Germany 🏆 Awards & Recognition Recognitions Design Awards: The...