BMW R850 R850C 2004 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: BMW Model: R850R / R850C Model Year: 2004 Vehicle Type: Motorcycle Sub Model: R850R (Standard Roadster), R850C (Cruiser) 👋 Introduction Market Position Market Segment: Mid-size touring/cruiser motorcycle segment, known for BMW's engineering and reliability. Competitive Analysis Competitors: Honda Shadow series, Yamaha V-Star series, Kawasaki Vulcan series, Harley-Davidson Sportster (in terms of cruiser styling). Key Features Model Strengths: Torquey boxer-twin engine, comfortable riding position, shaft drive (low maintenance), BMW build quality, ABS availability. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Troubleshooting, Diagnostics Page Count Estimated Page Count: 400+ Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, overhaul, cylinder head, valves, pistons, crankshaft, camshaft, timing, lubrication system, cooling system (air-cooled with oil cooling). Fuel System: Fuel injection system (throttle body, injectors, fuel pump, fuel pressure regulator, sensors), fuel tank, fuel lines, emission controls. Ignition System: Ignition coils, spark plugs, crankshaft position sensor, ignition control module. Transmission: Clutch operation, gearshift mechanism, gearbox disassembly and assembly, lubrication. Drivetrain: Final drive (bevel gear housing), driveshaft, universal joints, rear wheel hub. Suspension: Front fork (telescopic, potentially with adjustable preload/damping for some variants), rear swingarm, shock absorber(s), linkage (if applicable). Braking System: Front and rear brake calipers, brake discs, master cylinders, brake lines, ABS (if equipped), brake fluid. Electrical System: Battery, charging system (alternator/generator, voltage regulator), starter motor, lighting (headlight, taillight, turn signals), horn, wiring diagrams, fuses, relays, ECU/control units. Chassis Bodywork: Frame, subframe, body panels, seat, fuel tank mounting, handlebars, controls, exhaust system. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug checks/replacement, brake fluid flush, coolant checks (if applicable), chain/shaft drive lubrication and adjustment. Troubleshooting: Diagnostic procedures for common issues, fault code interpretation (if OBD system present), electrical system troubleshooting, engine performance issues. Major Repairs: Engine rebuilds, transmission overhauls, suspension fork rebuilds, brake system repairs, electrical component replacement. Technical Specifications: Torque values for fasteners, engine clearances, fluid capacities, electrical system specifications, dimensional data. Technical Depth Depth Of Coverage: Comprehensive, covering from basic rider maintenance to complete engine and transmission rebuilds. Designed for professional mechanics and skilled DIY enthusiasts. 📊 Manual Specifications File Format File Format Details: Likely PDF with searchable text, high-resolution diagrams, and clear instructions. Print Quality Print Quality Expectation: High-quality reproductions of original factory diagrams and text. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, boxer-twin (flat-twin) Displacement: 848 cc (850cc class) Bore X Stroke: 90.0 mm x 66.0 mm Compression Ratio: 10.0:1 Valve Train: SOHC, 2 valves per cylinder Power Output: Approximately 65 hp (48 kW) @ 6750 rpm (specifications may vary slightly by market/region) Torque Output: Approximately 76 Nm (56 lb-ft) @ 5500 rpm (specifications may vary slightly by market/region) Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic MA 2.4 variant likely) Fuel Type: Unleaded gasoline, minimum 91 RON (87 AKI) Fuel Tank Capacity: Approximately 20 liters (5.3 US gal) 🔧 Transmission Standard Transmission Type: 5-speed manual Optional Optional Transmission: N/A for this model year Features Clutch Type: Single dry plate clutch, operated by cable Final Drive: Shaft drive with enclosed driveshaft and bevel gear housing 📐 Dimensions Exterior Length: Varies by model (R850R vs. R850C), approx. 2230 mm (R850R) Width: Varies by model, approx. 800 mm (R850R) Height: Varies by model, approx. 1250 mm (R850R) Weights Dry Weight: Approximately 214 kg (472 lbs) for R850R Wet Weight: Approximately 230 kg (507 lbs) for R850R (with fluids) 🛡️ Safety Features Ratings Safety Standards: Complies with relevant EU and US motorcycle safety regulations of the era. Active Features ABS: Optional BMW Motorrad Integral ABS (Anti-lock Braking System) available on some models. Braking Performance: Dual disc front brakes, single disc rear brake, typically with braided stainless steel lines for improved feel and durability. Passive Features Lighting: Halogen headlight, LED taillight and indicators (common for BMW of this era), good visibility. Chassis Design: Steel tube frame provides rigidity and stability. 💡 Technology Features Infotainment Infotainment System: Not applicable for this model. Focus is on core motorcycle functionality and rider engagement. Driver Assistance ABS Availability: Optional BMW Motorrad Integral ABS. Connectivity Connectivity Features: No integrated smartphone connectivity or advanced rider aids beyond ABS. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Major Service Interval: Valve adjustment and other checks usually around 20,000 km (12,000 miles). Fluid Specifications Engine Oil Type: API SG/SH/SJ or higher, SAE 20W-40 or 20W-50. BMW recommends specific motorcycle-specific oils. Engine Oil Capacity: Approximately 3.0 liters (3.2 US quarts) with filter change. Transmission Oil Type: SAE 80W-90 API GL-5 gear oil. Transmission Oil Capacity: Approximately 0.3 liters (0.32 US quarts). Final Drive Oil Type: SAE 80W-90...
Front fork (telescopic, potentially with adjustable preload/damping for some variants), rear swingarm, shock absorber(s), linkage (if applicable).
Braking System:
Front and rear brake calipers, brake discs, master cylinders, brake lines, ABS (if equipped), brake fluid.
Electrical System:
Battery, charging system (alternator/generator, voltage regulator), starter motor, lighting (headlight, taillight, turn signals), horn, wiring diagrams, fuses, relays, ECU/control units.
Chassis Bodywork:
Frame, subframe, body panels, seat, fuel tank mounting, handlebars, controls, exhaust system.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug checks/replacement, brake fluid flush, coolant checks (if applicable), chain/shaft drive lubrication and adjustment.
Troubleshooting:
Diagnostic procedures for common issues, fault code interpretation (if OBD system present), electrical system troubleshooting, engine performance issues.
Torque values for fasteners, engine clearances, fluid capacities, electrical system specifications, dimensional data.
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic rider maintenance to complete engine and transmission rebuilds. Designed for professional mechanics and skilled DIY enthusiasts.
📊 Manual Specifications
File Format
File Format Details:
Likely PDF with searchable text, high-resolution diagrams, and clear instructions.
Print Quality
Print Quality Expectation:
High-quality reproductions of original factory diagrams and text.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, boxer-twin (flat-twin)
Displacement:
848 cc (850cc class)
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
10.0:1
Valve Train:
SOHC, 2 valves per cylinder
Power Output:
Approximately 65 hp (48 kW) @ 6750 rpm (specifications may vary slightly by market/region)
Torque Output:
Approximately 76 Nm (56 lb-ft) @ 5500 rpm (specifications may vary slightly by market/region)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic MA 2.4 variant likely)
Fuel Type:
Unleaded gasoline, minimum 91 RON (87 AKI)
Fuel Tank Capacity:
Approximately 20 liters (5.3 US gal)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Optional
Optional Transmission:
N/A for this model year
Features
Clutch Type:
Single dry plate clutch, operated by cable
Final Drive:
Shaft drive with enclosed driveshaft and bevel gear housing
📐 Dimensions
Exterior
Length:
Varies by model (R850R vs. R850C), approx. 2230 mm (R850R)
Width:
Varies by model, approx. 800 mm (R850R)
Height:
Varies by model, approx. 1250 mm (R850R)
Weights
Dry Weight:
Approximately 214 kg (472 lbs) for R850R
Wet Weight:
Approximately 230 kg (507 lbs) for R850R (with fluids)
🛡️ Safety Features
Ratings
Safety Standards:
Complies with relevant EU and US motorcycle safety regulations of the era.
Active Features
ABS:
Optional BMW Motorrad Integral ABS (Anti-lock Braking System) available on some models.
Braking Performance:
Dual disc front brakes, single disc rear brake, typically with braided stainless steel lines for improved feel and durability.
Passive Features
Lighting:
Halogen headlight, LED taillight and indicators (common for BMW of this era), good visibility.
Chassis Design:
Steel tube frame provides rigidity and stability.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable for this model. Focus is on core motorcycle functionality and rider engagement.
Driver Assistance
ABS Availability:
Optional BMW Motorrad Integral ABS.
Connectivity
Connectivity Features:
No integrated smartphone connectivity or advanced rider aids beyond ABS.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first.
Major Service Interval:
Valve adjustment and other checks usually around 20,000 km (12,000 miles).
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or higher, SAE 20W-40 or 20W-50. BMW recommends specific motorcycle-specific oils.
Engine Oil Capacity:
Approximately 3.0 liters (3.2 US quarts) with filter change.
While generally robust, some older BMWs can experience aging electrical connectors or component failures (e.g., voltage regulator, starter solenoid).
Fuel System Maintenance:
Regular fuel system cleaning and injector checks can prevent performance issues.
📚 Vehicle History
Brand Heritage
Bmw Motorrad History:
BMW Motorrad has a long history dating back to the 1920s, renowned for engineering excellence, boxer engines, and shaft drive technology.
Model Evolution
R Series Heritage:
The R850R/C is part of BMW's long-standing R series of boxer-twin motorcycles, evolving from earlier displacements. It offered a more accessible entry point into BMW ownership compared to the larger R1100/R1150 series.
Production
Production Period:
The R850R series was produced from the mid-1990s through the early 2000s, with the 2004 model being one of the later iterations before being phased out or succeeded by other models.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Specific awards for the R850R/C are not widely publicized, but BMW motorcycles generally receive accolades for engineering, build quality, and reliability.
Ratings
Consumer Ratings:
Generally positive reviews from motorcycle publications and owners for its comfort, torque, and low-maintenance shaft drive.