BMW R850 R850C 1999 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: BMW Model: R850R / R850C Year: 1999 Codes Vin Prefix: WB10200, WB10201 (typical BMW motorcycle prefixes) 👋 Introduction Market Position Segment: Sport Touring / Standard Motorcycle Target Audience: Owners and independent repair shops seeking in-depth maintenance and repair knowledge for the BMW R850R/R850C. Competitive Analysis Competitors: Models from Honda (ST series), Yamaha (FJR), Kawasaki (GTR), Moto Guzzi (California, Norge), and Ducati (ST series) offered comparable versatility and touring capabilities. Key Features Features: Smooth Boxer twin engine, comfortable ergonomics for touring, reliable shaft drive, and BMW's signature build quality. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair and Service Manual Language: English Format: PDF Download Scope: All Models/Engines/Trim/Transmissions Types (as applicable to the 1999 R850R/R850C) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, inspection, and repair, including cylinder head, pistons, crankshaft, camshafts, valve train, lubrication system, and cooling system. Fuel System: Fuel injection system (Bosch Motronic), fuel pump, injectors, fuel lines, throttle body, idle control, and fuel pressure regulation. Transmission: Gearbox disassembly, assembly, inspection, lubrication, and troubleshooting. Clutch operation and adjustment. Electrical System: Wiring diagrams, battery, starter motor, alternator, ignition system, lighting, instruments, switches, fuses, relays, and ECU diagnostics. Chassis And Suspension: Front fork (telescopic, possibly with Telelever system depending on exact variant), rear shock absorber (Monolever system), swingarm, steering head bearings, wheel bearings, and alignment. Brakes: Front and rear brake systems (likely Brembo calipers), brake discs, brake lines, master cylinders, brake fluid replacement, bleeding procedures, and ABS (if equipped). Wheels And Tires: Wheel removal and installation, tire pressure, tire replacement, and wheel balancing. Bodywork And Trim: Fairings, tank, seat, fenders, and other body panels removal and installation. Procedures Included Maintenance: Routine service checks, oil changes, filter replacements, spark plug service, air filter cleaning/replacement, brake fluid flush, coolant check/replacement, and valve clearance adjustment. Troubleshooting: Diagnostic procedures for common problems, error code interpretation (if applicable), and fault finding across all major systems. Repair: Detailed step-by-step repair instructions for component replacement and overhaul, including engine rebuilds, transmission repairs, and electrical system fixes. Installation: Instructions for installing replacement parts and accessories, ensuring correct fitting and function. Specifications And Data: Torque specifications, clearances, fluid capacities, electrical tolerances, and diagnostic parameters. Technical Depth Depth: Comprehensive, covering from basic owner maintenance to advanced engine overhaul and electrical diagnostics. Suitable for professional technicians and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable, enabling quick access to specific information. Printability: Typically printable, allowing for physical reference. Print Quality Quality: Digital reproduction of original factory documentation, maintaining clarity of diagrams and text. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Type: Air-cooled, four-stroke, flat-twin (Boxer) engine Displacement: 848 cc Bore X Stroke: 90.0 mm x 66.0 mm Compression Ratio: 9.0:1 Valve Train: 2 valves per cylinder, pushrod-actuated overhead valves (OHV) Performance Horsepower: Approx. 70 hp (51 kW) at 6750 rpm Torque: Approx. 76 Nm (56 lb-ft) at 5250 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic 2.2) Fuel Type: Unleaded gasoline (91-98 RON recommended) Fuel Tank Capacity: 21 liters (5.5 US gallons) Lubrication System Type: Wet sump lubrication Oil Capacity: Approx. 3.0 liters (3.2 US quarts) with filter change Recommended Oil: BMW recommends SAE 20W-50 or 15W-50 motorcycle oil meeting API SG or higher specification (e.g., Castrol Power 1). 🔧 Transmission Standard Type: 5-speed manual gearbox Drive Type: Shaft drive Features Clutch: Single dry plate, hydraulically operated clutch Final Drive Oil Type: BMW recommends Hypoid gear oil SAE 90 (API GL-5) for the final drive. Transmission Oil Capacity: Approx. 1.2 liters (1.3 US quarts) for the gearbox. 📐 Dimensions Exterior Length: Approx. 2185 mm (86.0 in) Width Over Handlebars: Approx. 830 mm (32.7 in) Height Over Seat: Approx. 1250 mm (49.2 in) Weights Dry Weight: Approx. 213 kg (470 lbs) Wet Weight: Approx. 230 kg (507 lbs) Gross Vehicle Weight Rating: Approx. 450 kg (992 lbs) 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable for motorcycles in the same way as cars; focus is on rider safety through design and features. Active Features Braking System: Dual disc front brakes (likely 305mm) with twin-piston calipers, single disc rear brake (likely 276mm) with twin-piston caliper. Optional ABS (Anti-lock Braking System) often available. Lighting: Halogen headlight, LED taillight, turn signals. Passive Features Frame: Steel tube frame providing rigidity and rider protection. Ergonomics: Comfortable riding position designed to reduce fatigue on longer journeys. Defensive Driving: Good visibility due to upright seating position and effective mirrors. 💡 Technology Features Infotainment Infotainment System: Basic for its era. Typically features an analog speedometer, tachometer, and basic warning lights. No integrated infotainment systems like modern motorcycles. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) was available, significantly enhancing safety during braking. Connectivity Connectivity: No integrated electronic connectivity features like Bluetooth or smartphone...
Front fork (telescopic, possibly with Telelever system depending on exact variant), rear shock absorber (Monolever system), swingarm, steering head bearings, wheel bearings, and alignment.
Brakes:
Front and rear brake systems (likely Brembo calipers), brake discs, brake lines, master cylinders, brake fluid replacement, bleeding procedures, and ABS (if equipped).
Wheels And Tires:
Wheel removal and installation, tire pressure, tire replacement, and wheel balancing.
Bodywork And Trim:
Fairings, tank, seat, fenders, and other body panels removal and installation.
Procedures Included
Maintenance:
Routine service checks, oil changes, filter replacements, spark plug service, air filter cleaning/replacement, brake fluid flush, coolant check/replacement, and valve clearance adjustment.
Troubleshooting:
Diagnostic procedures for common problems, error code interpretation (if applicable), and fault finding across all major systems.
Repair:
Detailed step-by-step repair instructions for component replacement and overhaul, including engine rebuilds, transmission repairs, and electrical system fixes.
Installation:
Instructions for installing replacement parts and accessories, ensuring correct fitting and function.
Specifications And Data:
Torque specifications, clearances, fluid capacities, electrical tolerances, and diagnostic parameters.
Technical Depth
Depth:
Comprehensive, covering from basic owner maintenance to advanced engine overhaul and electrical diagnostics. Suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable, enabling quick access to specific information.
Printability:
Typically printable, allowing for physical reference.
Print Quality
Quality:
Digital reproduction of original factory documentation, maintaining clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Type:
Air-cooled, four-stroke, flat-twin (Boxer) engine
Displacement:
848 cc
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
9.0:1
Valve Train:
2 valves per cylinder, pushrod-actuated overhead valves (OHV)
Performance
Horsepower:
Approx. 70 hp (51 kW) at 6750 rpm
Torque:
Approx. 76 Nm (56 lb-ft) at 5250 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic 2.2)
Fuel Type:
Unleaded gasoline (91-98 RON recommended)
Fuel Tank Capacity:
21 liters (5.5 US gallons)
Lubrication System
Type:
Wet sump lubrication
Oil Capacity:
Approx. 3.0 liters (3.2 US quarts) with filter change
Recommended Oil:
BMW recommends SAE 20W-50 or 15W-50 motorcycle oil meeting API SG or higher specification (e.g., Castrol Power 1).
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Drive Type:
Shaft drive
Features
Clutch:
Single dry plate, hydraulically operated clutch
Final Drive Oil Type:
BMW recommends Hypoid gear oil SAE 90 (API GL-5) for the final drive.
Transmission Oil Capacity:
Approx. 1.2 liters (1.3 US quarts) for the gearbox.
📐 Dimensions
Exterior
Length:
Approx. 2185 mm (86.0 in)
Width Over Handlebars:
Approx. 830 mm (32.7 in)
Height Over Seat:
Approx. 1250 mm (49.2 in)
Weights
Dry Weight:
Approx. 213 kg (470 lbs)
Wet Weight:
Approx. 230 kg (507 lbs)
Gross Vehicle Weight Rating:
Approx. 450 kg (992 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for motorcycles in the same way as cars; focus is on rider safety through design and features.
Active Features
Braking System:
Dual disc front brakes (likely 305mm) with twin-piston calipers, single disc rear brake (likely 276mm) with twin-piston caliper. Optional ABS (Anti-lock Braking System) often available.
Lighting:
Halogen headlight, LED taillight, turn signals.
Passive Features
Frame:
Steel tube frame providing rigidity and rider protection.
Ergonomics:
Comfortable riding position designed to reduce fatigue on longer journeys.
Defensive Driving:
Good visibility due to upright seating position and effective mirrors.
💡 Technology Features
Infotainment
Infotainment System:
Basic for its era. Typically features an analog speedometer, tachometer, and basic warning lights. No integrated infotainment systems like modern motorcycles.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) was available, significantly enhancing safety during braking.
Connectivity
Connectivity:
No integrated electronic connectivity features like Bluetooth or smartphone integration.
Engine Management
ECU:
Bosch Motronic 2.2 engine management system for fuel injection and ignition timing.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,200 miles) or annually, whichever comes first. Consult manual for exact BMW recommendations.
Filter Replacement Interval:
Oil filter should be replaced at every oil change.
Spark Plug Service Interval:
Typically around 20,000 km (12,400 miles). Check and adjust gap as needed.
Valve Clearance Interval:
Usually at 10,000 km or 20,000 km intervals, depending on model variations and recommendations. This is a critical maintenance item for Boxer engines.
Brake Fluid Flush Interval:
Every 2 years, regardless of mileage, to maintain braking performance.
Drive Shaft Maintenance:
Lubrication and inspection of drive shaft splines and universal joints is crucial and recommended periodically (e.g., annually or every 10,000 km).
Fluid Specifications
Engine Oil:
SAE 20W-50 or 15W-50 motorcycle oil, API SG or higher.
Brake Fluid:
DOT 4 brake fluid (or specified by BMW).
Coolant:
If equipped with an oil cooler that uses coolant, use a mix of BMW approved coolant and distilled water. Check specific model details.
Final Drive Oil:
Hypoid gear oil SAE 90 (API GL-5).
Known Issues
Common Issues:
Spline wear on the drive shaft and rear wheel hub can occur if not properly lubricated. Valve clearance adjustment is critical for smooth operation and longevity.
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad has a long history dating back to the early 20th century, known for pioneering boxer engines, shaft drive, and innovative designs like the Telelever and Duolever suspension systems.
Model Evolution
Predecessors:
The R850R/R850C evolved from the R-series boxer platform, particularly the R100 and the R80. It served as a more accessible and less powerful alternative to the larger R1100/R1150 models.
Successors:
The R850R was succeeded by models like the R1150R and later the R1200R series, which continued the naked sport-touring tradition.
Production
Production Years:
The R850R and its variants were produced from 1995 to 2006.
Manufacturing Location:
Berlin, Germany (BMW Motorrad plant)
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the R850R itself might be scarce, BMW motorcycles in general are recognized for their engineering, reliability, and performance in the sport-touring segment.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to the characteristic Boxer engine, comfort, and build quality associated with BMW.