BMW R850 R850R 1999 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: BMW Model: R850R Year: 1999 Codes Model Code: R850R (Typ 259) 👋 Introduction Market Position Segment: Standard/Touring Motorcycle Target Audience: Owners seeking to perform their own maintenance, repairs, and diagnostics, as well as independent motorcycle workshops. Competitive Analysis Competitors: Comparable models from Honda (e.g., ST1100), Yamaha (e.g., FJ1200), Kawasaki (e.g., GTR1000), and other manufacturers in the sport-touring or standard motorcycle segment. Key Features Value Proposition: Provides the essential technical information required to maintain and repair the BMW R850R, empowering owners and technicians with accurate, factory-level data. Manual Utility: Essential tool for cost-effective maintenance, troubleshooting, and maximizing the lifespan and performance of the motorcycle. 📋 Manual Details Coverage Areas Comprehensive Coverage: Yes Specific Systems: Engine, Transmission, Drivetrain, Chassis, Electrical System, Bodywork, Suspension, Brakes, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Wheels and Tires, Controls, Instruments, Maintenance, Troubleshooting, Repair, Specifications, Diagrams Page Count Estimated Page Count: 300-500 Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, inspection, repair, and reassembly procedures for the boxer twin engine, including cylinder head, valves, pistons, connecting rods, crankshaft, timing chain, and lubrication system. Fuel System: Detailed procedures for fuel injection system (Bosch Motronic), fuel pump, fuel injectors, fuel filter, throttle body, and fuel tank maintenance and repair. Ignition System: Troubleshooting and repair of the electronic ignition system, spark plugs, ignition coils, and associated sensors. Cooling System: Maintenance and repair of the oil cooler system, oil pump, and oil filter replacement. Transmission And Drivetrain: Repair and maintenance of the 5-speed gearbox, clutch assembly (single dry plate), driveshaft, and final drive unit (including gear oil specifications). Brakes: Front and rear brake system overhaul, including ABS (optional on some models, specific diagnostics may vary), brake fluid replacement, caliper service, master cylinder repair, and brake line maintenance. Suspension: Front telescopic fork (including oil change and seal replacement) and rear Paralever single-sided swingarm suspension maintenance and repair, including shock absorber servicing. Electrical System: Comprehensive wiring diagrams, troubleshooting guides for lights, starting system, charging system (alternator, voltage regulator), battery maintenance, fuses, relays, instruments, and onboard diagnostics (if applicable). Bodywork And Chassis: Procedures for fairing removal and installation, seat, fuel tank, fenders, and general chassis inspection and maintenance. Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter cleaning/replacement, valve clearance checks, brake fluid flush, final drive oil change, battery check and charging. Troubleshooting: Systematic diagnostic procedures for common issues related to engine performance, starting problems, electrical faults, braking anomalies, and suspension issues, often with flowcharts. Major Repairs: Complete engine rebuild, transmission overhaul, clutch replacement, fork seal replacement, shock absorber rebuild/replacement, brake caliper and master cylinder overhaul. Component Replacement: Detailed instructions for replacing components such as starter motor, alternator, fuel pump, ignition coils, headlights, taillights, and various sensors. Adjustments: Carburetor synchronization (if applicable to earlier variants or specific markets), idle speed adjustment, clutch cable adjustment, throttle cable adjustment, headlight aim adjustment. Technical Depth Diagnostic Capability: Advanced diagnostics with specific torque values, electrical resistance readings, voltage checks, and component testing procedures. Rebuild Instructions: Detailed, step-by-step instructions for complete engine and transmission rebuilds, including critical tolerances and assembly sequences. Diagrams And Illustrations: Extensive use of exploded-view diagrams, schematics, and line drawings to clearly illustrate procedures and component locations. Parts Information: Identification of key components and their associated part numbers where applicable for reference. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF for quick information retrieval. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Readability: Clear, crisp text and sharp illustrations suitable for printing. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, boxer-twin engine Displacement: 848 cc Bore X Stroke: 90.0 mm x 66.0 mm Compression Ratio: 10.0:1 Valve Train: Overhead camshaft (OHC), 2 valves per cylinder, pushrod actuated Performance Horsepower: 70 hp (51 kW) @ 6750 rpm (approx.) Torque: 77 Nm (57 lb-ft) @ 4750 rpm (approx.) Fuel System Fuel Delivery: Bosch Motronic electronic fuel injection (EFI) Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication System Oil Capacity: Approximately 3.5 liters with oil filter change Oil Type: API SG or higher, SAE 15W-40 or 20W-50 (depending on ambient temperature) Ignition System Ignition Type: Electronic ignition with dual spark plugs per cylinder 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Clutch Type: Single dry plate clutch, hydraulically actuated Features Drivetrain: Shaft drive to rear wheel Final Drive Oil Type: Hypoid gear oil, API GL-5, SAE 80W-90 📐 Dimensions Exterior Length: Approx. 2,210 mm (87.0 in) Width: Approx. 900 mm (35.4 in) at handlebars Height: Approx. 1,380 mm (54.3 in) at seat Wheelbase: Approx. 1,430 mm (56.3 in) Weights Dry Weight: Approx. 215 kg (474 lbs) Gross Vehicle Weight: Approx. 450...
Owners seeking to perform their own maintenance, repairs, and diagnostics, as well as independent motorcycle workshops.
Competitive Analysis
Competitors:
Comparable models from Honda (e.g., ST1100), Yamaha (e.g., FJ1200), Kawasaki (e.g., GTR1000), and other manufacturers in the sport-touring or standard motorcycle segment.
Key Features
Value Proposition:
Provides the essential technical information required to maintain and repair the BMW R850R, empowering owners and technicians with accurate, factory-level data.
Manual Utility:
Essential tool for cost-effective maintenance, troubleshooting, and maximizing the lifespan and performance of the motorcycle.
Complete engine disassembly, inspection, repair, and reassembly procedures for the boxer twin engine, including cylinder head, valves, pistons, connecting rods, crankshaft, timing chain, and lubrication system.
Fuel System:
Detailed procedures for fuel injection system (Bosch Motronic), fuel pump, fuel injectors, fuel filter, throttle body, and fuel tank maintenance and repair.
Ignition System:
Troubleshooting and repair of the electronic ignition system, spark plugs, ignition coils, and associated sensors.
Cooling System:
Maintenance and repair of the oil cooler system, oil pump, and oil filter replacement.
Transmission And Drivetrain:
Repair and maintenance of the 5-speed gearbox, clutch assembly (single dry plate), driveshaft, and final drive unit (including gear oil specifications).
Brakes:
Front and rear brake system overhaul, including ABS (optional on some models, specific diagnostics may vary), brake fluid replacement, caliper service, master cylinder repair, and brake line maintenance.
Suspension:
Front telescopic fork (including oil change and seal replacement) and rear Paralever single-sided swingarm suspension maintenance and repair, including shock absorber servicing.
Electrical System:
Comprehensive wiring diagrams, troubleshooting guides for lights, starting system, charging system (alternator, voltage regulator), battery maintenance, fuses, relays, instruments, and onboard diagnostics (if applicable).
Bodywork And Chassis:
Procedures for fairing removal and installation, seat, fuel tank, fenders, and general chassis inspection and maintenance.
Procedures Included
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter cleaning/replacement, valve clearance checks, brake fluid flush, final drive oil change, battery check and charging.
Troubleshooting:
Systematic diagnostic procedures for common issues related to engine performance, starting problems, electrical faults, braking anomalies, and suspension issues, often with flowcharts.
Major Repairs:
Complete engine rebuild, transmission overhaul, clutch replacement, fork seal replacement, shock absorber rebuild/replacement, brake caliper and master cylinder overhaul.
Component Replacement:
Detailed instructions for replacing components such as starter motor, alternator, fuel pump, ignition coils, headlights, taillights, and various sensors.
Adjustments:
Carburetor synchronization (if applicable to earlier variants or specific markets), idle speed adjustment, clutch cable adjustment, throttle cable adjustment, headlight aim adjustment.
Technical Depth
Diagnostic Capability:
Advanced diagnostics with specific torque values, electrical resistance readings, voltage checks, and component testing procedures.
Rebuild Instructions:
Detailed, step-by-step instructions for complete engine and transmission rebuilds, including critical tolerances and assembly sequences.
Diagrams And Illustrations:
Extensive use of exploded-view diagrams, schematics, and line drawings to clearly illustrate procedures and component locations.
Parts Information:
Identification of key components and their associated part numbers where applicable for reference.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF for quick information retrieval.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Readability:
Clear, crisp text and sharp illustrations suitable for printing.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, boxer-twin engine
Displacement:
848 cc
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
10.0:1
Valve Train:
Overhead camshaft (OHC), 2 valves per cylinder, pushrod actuated
Performance
Horsepower:
70 hp (51 kW) @ 6750 rpm (approx.)
Torque:
77 Nm (57 lb-ft) @ 4750 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch Motronic electronic fuel injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication System
Oil Capacity:
Approximately 3.5 liters with oil filter change
Oil Type:
API SG or higher, SAE 15W-40 or 20W-50 (depending on ambient temperature)
Ignition System
Ignition Type:
Electronic ignition with dual spark plugs per cylinder
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Clutch Type:
Single dry plate clutch, hydraulically actuated
Features
Drivetrain:
Shaft drive to rear wheel
Final Drive Oil Type:
Hypoid gear oil, API GL-5, SAE 80W-90
📐 Dimensions
Exterior
Length:
Approx. 2,210 mm (87.0 in)
Width:
Approx. 900 mm (35.4 in) at handlebars
Height:
Approx. 1,380 mm (54.3 in) at seat
Wheelbase:
Approx. 1,430 mm (56.3 in)
Weights
Dry Weight:
Approx. 215 kg (474 lbs)
Gross Vehicle Weight:
Approx. 450 kg (992 lbs)
🛡️ Safety Features
Ratings
Crash Test Information:
N/A for motorcycles, but manual covers ABS systems where equipped.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some models, with diagnostic procedures covered.
Basic instrumentation with speedometer, tachometer, odometer, trip meter, fuel gauge, and warning lights. No integrated infotainment system.
Driver Assistance
ABS:
Optional ABS system enhances braking safety.
Connectivity
Connectivity Features:
N/A (no Bluetooth, smartphone integration, etc.)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first
Valve Clearance Check:
Every 10,000 km (6,000 miles)
Final Drive Oil Change:
Every 20,000 km (12,000 miles) or every two years
Brake Fluid Flush:
Every two years
Fluid Specifications
Engine Oil Spec:
API SG or higher, SAE 15W-40 or 20W-50
Brake Fluid Spec:
DOT 4
Final Drive Oil Spec:
API GL-5, SAE 80W-90
Known Issues
Common Wear Items:
Clutch wear, driveshaft splines (requiring lubrication), fork seals, and some electrical connector issues can occur with age and mileage.
Engine Reliability:
Generally very reliable, but attention to valve adjustments and proper oil changes is crucial for longevity.
📚 Vehicle History
Brand Heritage
Heritage Focus:
BMW's long-standing reputation for building robust, reliable, and technically advanced motorcycles, particularly known for their boxer-twin engines and shaft drive.
Model Evolution
Predecessor:
Built upon the lineage of the R100RT and R80 models, offering a more accessible and refined experience.
Successor:
Evolved into the R1100R and later R1150R models, with the R850R positioned as a more 'entry-level' boxer.
Production
Production Period:
Mid-to-late 1990s
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Industry Reputation:
BMW motorcycles are consistently recognized for their build quality, engineering, and touring capabilities. The R850R is praised for its characterful engine and comfortable ride.
Ratings
Reliability Ratings:
Generally high reliability when properly maintained, often cited in motorcycle forums and owner reviews.