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BOBCAT VERSAHAndLER V638 TELESCOPIC TOOL CARRIER WITH CAB SN A8HM11001 & Above Operation & Maintenance Manual

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🏷️ Basic Information Identification Make: Bobcat Model: Versahandler V638 Product Type: Telescopic Tool Carrier Serial Number Coverage: SN A8HM11001 & Above Cab Configuration: With Cab 👋 Introduction Market Position Category: Compact Telescopic Tool Carrier / Telehandler Target Users: Construction, agriculture, landscaping, and material handling industries. Competitive Analysis Competitors: JCB Loadall, Manitou MLT Series, New Holland LM Series, John Deere 300 Series Telehandlers. Key Features Versatility: Designed for a wide range of tasks with various attachment capabilities. Compact Size: Maneuverable in confined spaces, common in many job sites. Operator Comfort: Equipped with a cab for improved operator environment and protection. 📋 Manual Details Coverage Areas Primary Coverage: Operation and Maintenance Page Count Estimated Pages: Varies by specific edition, typically 200-400 pages for this class of equipment Manual Type Type: Operation & Maintenance Manual Language Language: English Format Format: Print 📖 Manual Coverage Systems Covered Engine: Detailed information on engine operation, maintenance, troubleshooting, and specifications. Hydraulic System: Covers hydraulic system components, operation, maintenance, fluid specifications, and troubleshooting. Powertrain: Includes information on transmission, drivetrain, axles, and related maintenance procedures. Electrical System: Details on electrical system components, wiring diagrams, troubleshooting, and battery maintenance. Operator Controls And Instruments: Explanation of dashboard, controls, gauges, and their functions. Operator Station: Information related to the cab, seating, safety features, and comfort controls. Undercarriage: Details on tires, wheels, braking system, and steering system components. Boom And Attachments: Operation, maintenance, and inspection of the telescopic boom and common attachments. Procedures Included Daily Checks: Pre-operation inspections and fluid level checks. Lubrication: Greasing points and schedule for the entire machine. Filter Replacement: Procedures for replacing engine oil, hydraulic, fuel, and air filters. Fluid Checks And Changes: Guidelines for checking and changing engine oil, coolant, hydraulic fluid, and transmission fluid. Troubleshooting Guides: Systematic approach to diagnosing and resolving common operational issues. Safety Precautions: Essential safety warnings and guidelines for operating the equipment. Storage Instructions: Guidelines for storing the machine for extended periods. Technical Depth Depth: Comprehensive operational and maintenance guidance, suitable for operators and maintenance personnel. Covers routine servicing, inspections, and basic troubleshooting. 📊 Manual Specifications File Format Format Details: Printed manual with clear text and illustrations. Print Quality Quality: Professional printing with durable binding and legible diagrams. Binding Type Binding: Likely a saddle-stitched or perfect-bound format for durability. Paper Type Paper: High-quality paper stock suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Manufacturer: Typically Bobcat, or a reputable diesel engine manufacturer like Kohler or Deutz. Model: Likely a Tier 4 compliant diesel engine. Performance Horsepower: Typically in the range of 70-100 HP for this class of machine. Torque: Sufficient torque for lifting and driving in demanding conditions. Fuel System Type: Common rail diesel injection system. Fuel Type: Diesel Fuel Cooling System Type: Liquid-cooled 🔧 Transmission Standard Type: Hydrostatic Transmission (HST) Optional Options: Typically not offered with multiple transmission options in this class, focus is on HST efficiency. Features Drive Modes: Variable speed control, often with two range selections (e.g., low and high). Four Wheel Drive: Standard 4WD operation. 📐 Dimensions Exterior Length Without Forks: Typically around 15-18 feet (4.6-5.5 meters). Width: Approximately 6-7 feet (1.8-2.1 meters). Height To Cab Top: Around 6.5-7 feet (2.0-2.1 meters). Wheelbase: Typically 6-8 feet (1.8-2.4 meters). Ground Clearance: Sufficient for off-road and uneven terrain operation. Weights Operating Weight: Often in the range of 10,000 - 14,000 lbs (4500 - 6350 kg). Payload Capacity: Designed to lift loads up to approximately 5,000 - 7,000 lbs (2250 - 3175 kg). Dimensions Max Lift Height: Typically around 14-18 feet (4.3-5.5 meters). 🛡️ Safety Features Ratings Rollover Protection: ROPS (Roll-Over Protective Structure) certified. Falling Object Protection: FOPS (Falling Object Protective Structure) certified. Active Features Braking System: Hydraulic disc brakes, often with dynamic braking through HST. Stability Systems: Load moment indicator (LMI) or similar system to prevent overloading. Passive Features Seatbelt: Standard operator seatbelt. Operator Presence System: Likely includes an operator presence control system. Lights: Standard work lighting (headlights, taillights, turn signals). 💡 Technology Features Infotainment Features: Basic cabin amenities, potentially including radio/entertainment options as factory-installed or dealer-installed accessories. Driver Assistance Features: Load moment indicator (LMI) for safe operation, potentially reverse backup alarms. Connectivity Features: Typically focused on machine operation and diagnostics, not extensive external connectivity. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 250 or 500 operating hours, depending on operating conditions and oil type. Hydraulic Filter Change: Usually every 500 or 1000 operating hours, or as indicated by hydraulic system pressure monitoring. Air Filter Replacement: Replace as needed based on visual inspection or system restriction indicators. Greasing Schedule: Daily or every 10 operating hours for key pivot points and lubrication points. Fluid Specifications Engine Oil Type: API CJ-4 or CK-4 rated synthetic or semi-synthetic diesel engine oil, viscosity typically 15W-40 or 10W-30 depending on ambient temperature. Hydraulic Fluid Type: ISO VG 46 or 68 hydraulic fluid, or manufacturer-specified...
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BOBCAT VERSAHAndLER V638 TELESCOPIC TOOL CARRIER WITH CAB SN A8HM11001 & Above Operation & Maintenance Manual
🏷️ Basic Information
Identification
Make:
Bobcat
Model:
Versahandler V638
Product Type:
Telescopic Tool Carrier
Serial Number Coverage:
SN A8HM11001 & Above
Cab Configuration:
With Cab
👋 Introduction
Market Position
Category:
Compact Telescopic Tool Carrier / Telehandler
Target Users:
Construction, agriculture, landscaping, and material handling industries.
Competitive Analysis
Competitors:
JCB Loadall, Manitou MLT Series, New Holland LM Series, John Deere 300 Series Telehandlers.
Key Features
Versatility:
Designed for a wide range of tasks with various attachment capabilities.
Compact Size:
Maneuverable in confined spaces, common in many job sites.
Operator Comfort:
Equipped with a cab for improved operator environment and protection.
📋 Manual Details
Coverage Areas
Primary Coverage:
Operation and Maintenance
Page Count
Estimated Pages:
Varies by specific edition, typically 200-400 pages for this class of equipment
Manual Type
Type:
Operation & Maintenance Manual
Language
Language:
English
Format
Format:
Print
📖 Manual Coverage
Systems Covered
Engine:
Detailed information on engine operation, maintenance, troubleshooting, and specifications.
Hydraulic System:
Covers hydraulic system components, operation, maintenance, fluid specifications, and troubleshooting.
Powertrain:
Includes information on transmission, drivetrain, axles, and related maintenance procedures.
Electrical System:
Details on electrical system components, wiring diagrams, troubleshooting, and battery maintenance.
Operator Controls And Instruments:
Explanation of dashboard, controls, gauges, and their functions.
Operator Station:
Information related to the cab, seating, safety features, and comfort controls.
Undercarriage:
Details on tires, wheels, braking system, and steering system components.
Boom And Attachments:
Operation, maintenance, and inspection of the telescopic boom and common attachments.
Procedures Included
Daily Checks:
Pre-operation inspections and fluid level checks.
Lubrication:
Greasing points and schedule for the entire machine.
Filter Replacement:
Procedures for replacing engine oil, hydraulic, fuel, and air filters.
Fluid Checks And Changes:
Guidelines for checking and changing engine oil, coolant, hydraulic fluid, and transmission fluid.
Troubleshooting Guides:
Systematic approach to diagnosing and resolving common operational issues.
Safety Precautions:
Essential safety warnings and guidelines for operating the equipment.
Storage Instructions:
Guidelines for storing the machine for extended periods.
Technical Depth
Depth:
Comprehensive operational and maintenance guidance, suitable for operators and maintenance personnel. Covers routine servicing, inspections, and basic troubleshooting.
📊 Manual Specifications
File Format
Format Details:
Printed manual with clear text and illustrations.
Print Quality
Quality:
Professional printing with durable binding and legible diagrams.
Binding Type
Binding:
Likely a saddle-stitched or perfect-bound format for durability.
Paper Type
Paper:
High-quality paper stock suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Manufacturer:
Typically Bobcat, or a reputable diesel engine manufacturer like Kohler or Deutz.
Model:
Likely a Tier 4 compliant diesel engine.
Performance
Horsepower:
Typically in the range of 70-100 HP for this class of machine.
Torque:
Sufficient torque for lifting and driving in demanding conditions.
Fuel System
Type:
Common rail diesel injection system.
Fuel Type:
Diesel Fuel
Cooling System
Type:
Liquid-cooled
🔧 Transmission
Standard
Type:
Hydrostatic Transmission (HST)
Optional
Options:
Typically not offered with multiple transmission options in this class, focus is on HST efficiency.
Features
Drive Modes:
Variable speed control, often with two range selections (e.g., low and high).
Four Wheel Drive:
Standard 4WD operation.
📐 Dimensions
Exterior
Length Without Forks:
Typically around 15-18 feet (4.6-5.5 meters).
Width:
Approximately 6-7 feet (1.8-2.1 meters).
Height To Cab Top:
Around 6.5-7 feet (2.0-2.1 meters).
Wheelbase:
Typically 6-8 feet (1.8-2.4 meters).
Ground Clearance:
Sufficient for off-road and uneven terrain operation.
Weights
Operating Weight:
Often in the range of 10,000 - 14,000 lbs (4500 - 6350 kg).
Payload Capacity:
Designed to lift loads up to approximately 5,000 - 7,000 lbs (2250 - 3175 kg).
Dimensions
Max Lift Height:
Typically around 14-18 feet (4.3-5.5 meters).
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) certified.
Falling Object Protection:
FOPS (Falling Object Protective Structure) certified.
Active Features
Braking System:
Hydraulic disc brakes, often with dynamic braking through HST.
Stability Systems:
Load moment indicator (LMI) or similar system to prevent overloading.
Passive Features
Seatbelt:
Standard operator seatbelt.
Operator Presence System:
Likely includes an operator presence control system.
Lights:
Standard work lighting (headlights, taillights, turn signals).
💡 Technology Features
Infotainment
Features:
Basic cabin amenities, potentially including radio/entertainment options as factory-installed or dealer-installed accessories.
Driver Assistance
Features:
Load moment indicator (LMI) for safe operation, potentially reverse backup alarms.
Connectivity
Features:
Typically focused on machine operation and diagnostics, not extensive external connectivity.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250 or 500 operating hours, depending on operating conditions and oil type.
Hydraulic Filter Change:
Usually every 500 or 1000 operating hours, or as indicated by hydraulic system pressure monitoring.
Air Filter Replacement:
Replace as needed based on visual inspection or system restriction indicators.
Greasing Schedule:
Daily or every 10 operating hours for key pivot points and lubrication points.
Fluid Specifications
Engine Oil Type:
API CJ-4 or CK-4 rated synthetic or semi-synthetic diesel engine oil, viscosity typically 15W-40 or 10W-30 depending on ambient temperature.
Hydraulic Fluid Type:
ISO VG 46 or 68 hydraulic fluid, or manufacturer-specified equivalent.
Coolant Type:
Ethylene glycol-based antifreeze/coolant with a 50/50 mix of coolant and deionized water.
Transmission Fluid Type:
Specific hydrostatic transmission fluid or heavy-duty power shift transmission fluid as specified by Bobcat.
Known Issues
Common Wear Items:
Wear on boom extension rollers, hydraulic hoses, and pivot points are common in heavy-use equipment.
Hydraulic Performance:
Gradual loss of hydraulic power or responsiveness can indicate wear in pumps or cylinders, or fluid contamination.
Electrical Connections:
Corrosion or loose connections in exposed electrical components can lead to intermittent issues.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Bobcat is a well-established brand known for its compact construction equipment, including skid-steer loaders and compact excavators.
Model Evolution
Telehandler Development:
Bobcat's entry into the telehandler market leverages their expertise in compact machinery to offer versatile lifting solutions.
Production
Manufacturing Location:
Typically manufactured in facilities operated by Bobcat or its parent company, Doosan Bobcat.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Bobcat equipment often receives industry recognition for innovation and performance in the compact equipment sector.
Ratings
Customer Satisfaction:
Bobcat generally enjoys high customer satisfaction due to reliability and dealer support.
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