🏷️ Basic Information Identification Make: BT Forklift Model Range: Cargo Range Forklift Truck Covered Models: CBD 1.5, CBD 1.8, CBD 2.0, CBG 1.5, CBG 1.8, CBG 2.0 Codes Manual Identifier: Workshop Service Manual PDF Download 👋 Introduction Market Position Target User: Forklift technicians, maintenance personnel, fleet managers, owner-operators Applicability: Factory-level repair and maintenance documentation Competitive Analysis Value Proposition: Provides original factory diagnostic and repair information for BT Cargo range forklifts, enhancing service efficiency and accuracy. Key Features Manual Attributes: High-quality images, circuit diagrams, detailed instructions Visual Aids: Contains high-quality images 📋 Manual Details Coverage Areas Main Types: Operation, Maintenance, Repair Page Count Number Of Pages: 79 Manual Type Type: Factory Workshop Service Manual Language Language: English Format Format: PDF Download File Type: PDF 📖 Manual Coverage Systems Covered Primary Systems: Hydrostatic Transmission, Engine, Brakes, Electric System, Steering Control, Mast Group, LPG System Auxiliary Systems: LPG System, Lifting Accelerator Device Operator Controls And Interface: Detailed coverage of pedals, drive lever, dashboard, parking switch, lever unit, and load plates. Procedures Included Maintenance Procedures: Topping up coolant, Air filter service, Cyclone prefilter service, Engine running-in, Hydrostatic transmission oil/filter change, Brake adjustment, Steering axle bearing adjustment, Lubrication of lifting equipment, LPG bottle replacement Diagnostic Procedures: Hydrostatic transmission troubleshooting, Brake unlocking diagnosis, Control valve diagnostics Repair Procedures: Operator's seat adjustments, Lever unit repair, Load plate replacement, Lifting accelerator device repair, Traction/Brake/Inching device adjustment (Mechanical & Hydraulic), Radial hydraulic motor service, Steering control power steering hydraulic control repair, Control valve service, Mast group cylinder component service, Mast chains service, Fork replacement Setup Procedures: Initial Timing Adjustment Technical Depth Depth Of Coverage: Comprehensive (operation, maintenance, adjustment, troubleshooting, repair) Diagnostic Coverage: Detailed troubleshooting guides for key systems 📊 Manual Specifications File Format PDF Features: Searchable Text, Navigation Bookmarks Print Quality Printability: Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (LPG system mentioned, likely gasoline/LPG variant) Performance Engine Rpm Under Load: Adjustable value specified (indicates tuning/setting) Fuel System Fuel Type: LPG (Liquefied Petroleum Gas) Maintenance Engine Maintenance: Coolant topping up, Air filter, Cyclone prefilter, Engine running-in Engine Break In: Procedure for engine running-in is provided. 🔧 Transmission Standard Transmission Type: Hydrostatic Transmission Features Transmission Components: Variable Capacity Pump, Hydraulic Transmission Circuit Transmission Adjustments: Starting point, Engine RPM under load, Release braking, Cut-off valve Diagnostics Transmission Troubleshooting: Hydrostatic transmission trouble shooting, towing procedures Hydraulic Circuit Transmission Diagrams: Example of circuit hydraulic transmission and hydraulic diagram are included. 📐 Dimensions Cargo Load Capacity Range: 1.5 to 2.0 metric tons (implied by model numbers CBD 1.5, 1.8, 2.0 and CBG 1.5, 1.8, 2.0) Weights Identification Plate: Refers to load plates and identification plates, suggesting weight specifications are present on the vehicle. 🛡️ Safety Features Active Features Braking System: Brake control, Brake unlocking, Release braking adjustment Operator Controls: Drive direction lever, Parking switch, Lever unit Passive Features Operator Interface: Operator's seat, Pedals, Dashboard indicators 💡 Technology Features Driver Assistance Steering System: Power steering hydraulic control Operator Interface Dashboard Features: Dashboard indicators, control levers 🔧 Maintenance Service Intervals Maintenance Schedule: Maintenance Times Table included Fluid Specifications Required Fluids: Coolant, Hydrostatic Transmission Oil, Lubricants (Grease) Coolant Type: Specific coolant type recommended for topping up (details likely within manual). Hydraulic Oil Type: Hydrostatic Transmission Oil - specific type and viscosity recommended in manual. Known Issues Troubleshooting Sections: Hydrostatic Transmission Trouble Shooting, Brake system diagnostics Lubrication Lubrication Points: Lifting equipment lubrication specified Adjustments Adjustment Values: Specific adjustment values for hydrostatic transmission, engine RPM, brakes, and cut-off valve are provided. Control System Adjustments: Adjustment of hydraulic accelerator and accelerator pedal. Fluid Capacities Transmission Fluid Capacity: Not explicitly stated, but oil/filter change procedures imply capacity information is available. Troubleshooting Towing Procedure: Specific procedure for towing the truck is included. 📚 Vehicle History Brand Heritage Manufacturer: BT Forklift (part of Toyota Material Handling) Model Evolution Model Series: Cargo Range (CBD/CBG series) 📄 Brakes System Diagram Brake System Components: Diagram of the brake system provided 📄 Electric System Components Electrical Parts: Battery, Electric components Diagrams Electrical Schematics: Electrical diagram (Continental/Kubota) 📄 Steering Control Components Steering System Parts: Power steering hydraulic control, Steering axle, Bearing adjustment 📄 Control Valve Diagrams Valve Schematics: Control valve diagram 📄 Mast Group Types Mast Configurations: Duplex mast, Triplex mast Components Mast Parts: Cylinder components, Cylinder checking methods, Mast chains, Forks 📄 Vehicle Specs Identification Model Designations: CBD (likely standard chassis) and CBG (potentially with variations like gas engine or different mast options) Powertrain Engine Options: While LPG is specified, other engine options might exist for the broader Cargo Range, but this manual focuses on LPG contextually. Chassis Components Drive System: Hydrostatic drive system with variable capacity pump Lifting System Mast Types: Duplex and Triplex mast options available, detailed in manual