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Cagiva T4-500 R-E 1988 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Cagiva Model: T4-500 R-E Year: 1988 Codes Engine Code: Likely an evolution of the Ducati 500 Pantah engine architecture, specific Cagiva code not readily available without manual reference. 👋 Introduction Market Position Segment: Dual-purpose motorcycle, adventure touring. Competitive Analysis Contemporaries: Competed with other dual-sport motorcycles of the late 1980s from manufacturers like BMW (e.g., R80GS), Honda (e.g., Transalp), Yamaha (e.g., Tenere). Key Features Unique Selling Points: Italian engineering, robust build for its era, potential for customization and adventure touring, electric start ('R-E' designation). 📋 Manual Details Coverage Areas Primary Focus: Service, Repair, Workshop Target Audience: Owners with basic mechanical skills, Independent Service Professionals, Dealership Technicians Page Count Estimated Page Count: Estimated 300-500 pages (typical for comprehensive workshop manuals of this era, specific count not provided in product info). Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine And Drivetrain: Engine specifications, routine maintenance, lubrication, cooling system, transmission, drive chain, sprockets, engine removal/installation, fuel system, intake & exhaust. Chassis And Bodywork: Steering system, shocks, body work. Electrical System: Electrical system diagnostics, wiring schematics. Procedures Included Maintenance: Routine maintenance, periodic checks and adjustments, lubrication, fluid changes, filter replacements. Repair: Step-by-step repair instructions for all major components, engine rebuilds, transmission servicing, electrical repairs. Troubleshooting: Advanced troubleshooting guidance for diagnosing issues. Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to advanced diagnostics and repair procedures, mirroring dealership-level information. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if the PDF is well-OCR'd, enabling quick information retrieval. Print Quality Printability: Yes, all pages are printable, allowing for modular use in a workshop environment. Binding Type Binding: Digital (PDF download), not physically bound. Paper Type Digital Representation: N/A (digital format), but original manual likely printed on durable paper suitable for workshop use. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, V-twin (likely derived from Ducati's Pantah engine). Displacement: Approximately 478cc (based on T4-500 designation, actual displacement may vary slightly). Bore X Stroke: Specifics not provided, but indicative of a balanced V-twin configuration for its displacement. Valve Train: Desmodromic valve actuation (common for Ducati-derived engines of that period), 2 valves per cylinder. Performance Horsepower: Estimated 35-40 HP (typical for this displacement and era). Torque: Estimated 30-35 Nm (typical for this displacement and era). Fuel System Carburetion: Likely twin Dell'Orto carburetors (e.g., 30-34mm). Fuel Type: Unleaded gasoline (regular or premium, depending on octane rating). Lubrication Oil Type: Specific oil viscosity (e.g., SAE 20W-50 or 10W-40) and API classification would be detailed in the manual. Likely a motorcycle-specific oil with clutch compatibility. Cooling System Cooling Method: Air-cooled. 🔧 Transmission Standard Transmission Type: 5-speed manual sequential gearbox. Optional Optional Gearbox: N/A, standard 5-speed. Features Clutch Type: Wet, multi-plate clutch. Final Drive: Chain drive. 📐 Dimensions Exterior Length: Specific dimensions not provided in product info, but consistent with a middleweight dual-sport motorcycle. Width: Specific dimensions not provided. Height: Specific dimensions not provided. Weights Dry Weight: Estimated 170-185 kg (typical for this class). Wet Weight: Estimated 185-200 kg (with fluids). Fuel Capacity: Approximately 17-19 Liters (typical for touring capability). 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle safety ratings were not standardized or widely published in 1988 as they are for cars today). Active Features Braking System: Front: Single Disc Brake; Rear: Disc Brake (details on caliper size and rotor diameter in manual). Suspension Front: Telescopic front forks, likely with adjustable preload or damping (specifics detailed in manual). Suspension Rear: Monoshock rear suspension with adjustable preload and rebound damping (specifics detailed in manual). Passive Features Lighting: Headlight, taillight, turn signals, brake light. Instrumentation: Speedometer, tachometer, odometer, warning lights (oil pressure, neutral, turn signals, high beam). 💡 Technology Features Infotainment Infotainment System: N/A (Motorcycle of this era typically features analog instrumentation only). Driver Assistance Rider Aids: N/A (No electronic rider aids like ABS or traction control were standard or commonly available on motorcycles of this type in 1988). Connectivity Connectivity Features: N/A. Starting System Electric Start: Yes ('R-E' designation indicates electric start, likely in addition to a kick-starter for redundancy). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 km or annually (detailed schedule in manual). Spark Plug Replacement: Every 6,000-10,000 km or as specified in the manual. Chain Adjustment Lubrication: Check and lubricate every 1,000 km, adjust tension as needed (specific slack measurement in manual). Valve Clearance Check: Typically every 10,000-15,000 km for desmodromic valves (critical adjustment detailed in manual). Fluid Specifications Engine Oil Capacity: Approx. 2.5-3.0 Liters (specific capacity to be confirmed in manual). Brake Fluid Type: DOT 3 or DOT 4 (manual will specify). Coolant Type: N/A (Air-cooled engine). Gearbox Oil Type: Specific motorcycle gearbox oil (e.g., SAE 80W-90 GL-4) or shared with engine oil depending on transmission design. Manual will specify. Known Issues Common...
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Cagiva T4-500 R-E 1988 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Cagiva
Model:
T4-500 R-E
Year:
1988
Codes
Engine Code:
Likely an evolution of the Ducati 500 Pantah engine architecture, specific Cagiva code not readily available without manual reference.
👋 Introduction
Market Position
Segment:
Dual-purpose motorcycle, adventure touring.
Competitive Analysis
Contemporaries:
Competed with other dual-sport motorcycles of the late 1980s from manufacturers like BMW (e.g., R80GS), Honda (e.g., Transalp), Yamaha (e.g., Tenere).
Key Features
Unique Selling Points:
Italian engineering, robust build for its era, potential for customization and adventure touring, electric start ('R-E' designation).
📋 Manual Details
Coverage Areas
Primary Focus:
Service, Repair, Workshop
Target Audience:
Owners with basic mechanical skills, Independent Service Professionals, Dealership Technicians
Page Count
Estimated Page Count:
Estimated 300-500 pages (typical for comprehensive workshop manuals of this era, specific count not provided in product info).
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine And Drivetrain:
Engine specifications, routine maintenance, lubrication, cooling system, transmission, drive chain, sprockets, engine removal/installation, fuel system, intake & exhaust.
Chassis And Bodywork:
Steering system, shocks, body work.
Electrical System:
Electrical system diagnostics, wiring schematics.
Procedures Included
Maintenance:
Routine maintenance, periodic checks and adjustments, lubrication, fluid changes, filter replacements.
Repair:
Step-by-step repair instructions for all major components, engine rebuilds, transmission servicing, electrical repairs.
Troubleshooting:
Advanced troubleshooting guidance for diagnosing issues.
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to advanced diagnostics and repair procedures, mirroring dealership-level information.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if the PDF is well-OCR'd, enabling quick information retrieval.
Print Quality
Printability:
Yes, all pages are printable, allowing for modular use in a workshop environment.
Binding Type
Binding:
Digital (PDF download), not physically bound.
Paper Type
Digital Representation:
N/A (digital format), but original manual likely printed on durable paper suitable for workshop use.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, V-twin (likely derived from Ducati's Pantah engine).
Displacement:
Approximately 478cc (based on T4-500 designation, actual displacement may vary slightly).
Bore X Stroke:
Specifics not provided, but indicative of a balanced V-twin configuration for its displacement.
Valve Train:
Desmodromic valve actuation (common for Ducati-derived engines of that period), 2 valves per cylinder.
Performance
Horsepower:
Estimated 35-40 HP (typical for this displacement and era).
Torque:
Estimated 30-35 Nm (typical for this displacement and era).
Fuel System
Carburetion:
Likely twin Dell'Orto carburetors (e.g., 30-34mm).
Fuel Type:
Unleaded gasoline (regular or premium, depending on octane rating).
Lubrication
Oil Type:
Specific oil viscosity (e.g., SAE 20W-50 or 10W-40) and API classification would be detailed in the manual. Likely a motorcycle-specific oil with clutch compatibility.
Cooling System
Cooling Method:
Air-cooled.
🔧 Transmission
Standard
Transmission Type:
5-speed manual sequential gearbox.
Optional
Optional Gearbox:
N/A, standard 5-speed.
Features
Clutch Type:
Wet, multi-plate clutch.
Final Drive:
Chain drive.
📐 Dimensions
Exterior
Length:
Specific dimensions not provided in product info, but consistent with a middleweight dual-sport motorcycle.
Width:
Specific dimensions not provided.
Height:
Specific dimensions not provided.
Weights
Dry Weight:
Estimated 170-185 kg (typical for this class).
Wet Weight:
Estimated 185-200 kg (with fluids).
Fuel Capacity:
Approximately 17-19 Liters (typical for touring capability).
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle safety ratings were not standardized or widely published in 1988 as they are for cars today).
Active Features
Braking System:
Front: Single Disc Brake; Rear: Disc Brake (details on caliper size and rotor diameter in manual).
Suspension Front:
Telescopic front forks, likely with adjustable preload or damping (specifics detailed in manual).
Suspension Rear:
Monoshock rear suspension with adjustable preload and rebound damping (specifics detailed in manual).
Passive Features
Lighting:
Headlight, taillight, turn signals, brake light.
Instrumentation:
Speedometer, tachometer, odometer, warning lights (oil pressure, neutral, turn signals, high beam).
💡 Technology Features
Infotainment
Infotainment System:
N/A (Motorcycle of this era typically features analog instrumentation only).
Driver Assistance
Rider Aids:
N/A (No electronic rider aids like ABS or traction control were standard or commonly available on motorcycles of this type in 1988).
Connectivity
Connectivity Features:
N/A.
Starting System
Electric Start:
Yes ('R-E' designation indicates electric start, likely in addition to a kick-starter for redundancy).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually (detailed schedule in manual).
Spark Plug Replacement:
Every 6,000-10,000 km or as specified in the manual.
Chain Adjustment Lubrication:
Check and lubricate every 1,000 km, adjust tension as needed (specific slack measurement in manual).
Valve Clearance Check:
Typically every 10,000-15,000 km for desmodromic valves (critical adjustment detailed in manual).
Fluid Specifications
Engine Oil Capacity:
Approx. 2.5-3.0 Liters (specific capacity to be confirmed in manual).
Brake Fluid Type:
DOT 3 or DOT 4 (manual will specify).
Coolant Type:
N/A (Air-cooled engine).
Gearbox Oil Type:
Specific motorcycle gearbox oil (e.g., SAE 80W-90 GL-4) or shared with engine oil depending on transmission design. Manual will specify.
Known Issues
Common Wear Items:
Clutch plates, brake pads, fork seals, drive chain and sprockets, electrical connections (corrosion).
Potential Issues:
Carburetor synchronization, desmodromic valve adjustment complexity, aging electrical components, water ingress in connectors if not properly sealed.
📚 Vehicle History
Brand Heritage
Cagiva Origin:
Cagiva is an Italian motorcycle manufacturer founded in 1978.
Cagiva Specialty:
Known for a range of street bikes, off-road motorcycles, and racing success, often utilizing engines from other manufacturers like Ducati and Rotax.
Model Evolution
T4 Series:
The T4 series represented Cagiva's foray into the dual-purpose and adventure touring market, leveraging established engine technology.
R E Designation:
The 'R-E' suffix typically denotes 'Racing-Electric Start,' indicating a model equipped with an electric starter, a significant convenience feature.
Production
Manufacturing Location:
Italy.
Production Era:
Late 1980s through early 1990s.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
Specific awards for the Cagiva T4-500 R-E are not widely documented in general automotive history; its success was more in enthusiast appreciation and reliable performance in its niche.
Ratings
Reliability Ratings:
Ratings for specific models from this era are not standardized. Reliability would depend on maintenance and individual unit history.
Certifications
Manufacturing Standards:
Manufactured to Italian and European industry standards of the time for motorcycles.
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