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PEUGEOT 505 Service Repair Manual 1979-1993
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Basic Information Identification Make: Peugeot Model: 505 Model Years Covered: 1979-1993 Introduction Market Position Value Proposition: Provides professional-quality, comprehensive repair resources to save money on repairs and aid vehicle upkeep....
Type: Cars
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Sku: 143914
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| Basic Information | |
| Identification | |
| Make: | Peugeot |
| Model: | 505 |
| Model Years Covered: | 1979-1993 |
| Introduction | |
| Market Position | |
| Value Proposition: | Provides professional-quality, comprehensive repair resources to save money on repairs and aid vehicle upkeep. Positioned as the 'BEST' and 'ONLY' manual needed. |
| Competitive Analysis | |
| Differentiation: | Claims to be superior to 'incomplete cheap versions', emphasizing completeness and detail. Directly contrasts with lower-quality alternatives available on platforms like Tradebit. |
| Key Features | |
| Ease Of Use: | Designed for ease of use on PC, Tablet, or Laptop. Step-by-step instructions. |
| Instant Access: | Instant download upon payment, eliminating shipping costs and delays. |
| Manual Details | |
| Coverage Areas | |
| Manual Type: | Complete Service and Repair Manual (Workshop Manual) |
| Language: | English |
| Format: | |
| Availability: | Instant Download |
| Manual Coverage | |
| Systems Covered | |
| General Information: | Included |
| Specifications: | Included (Technical Information & Specifications) |
| Maintenance: | Included (Periodic Checks & Adjustments) |
| Powertrain: | Gearbox & Clutch, Engine Removal and Installation, Engine Fuel System, Engine Lubrication and Cooling, Engine Combustion System, Crankshaft/Transmission/Balancer, Transmission System |
| Engine: | Engine Fuel System, Engine Lubrication and Cooling, Engine Combustion System, Lubrication System, Cylinder Head/Valves, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer |
| Chassis And Suspension: | Front Wheel and Steering System, Rear Wheel System, Chassis, Suspension |
| Braking System: | Braking System, Wheels/Tires/Brakes |
| Electrical System: | Electrical System, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams |
| Body And Exhaust: | Fenders and Exhaust Pipe, Body & Fixtures, Frame/Body Panels/Exhaust System |
| Procedures Included | |
| Repair Procedures: | All repair procedures covered, from simple to complex. |
| Diagnostic Procedures: | Troubleshooting guides included. |
| Technical Depth | |
| Depth Of Information: | Comprehensive, similar to factory workshop manuals used by professional mechanics. Covers A-Z repairs. |
| Visual Aids: | Highly detailed exploded pictures and diagrams. |
| Manual Specifications | |
| File Format | |
| File Format: | |
| Print Quality: | Printable (full or partial document) |
| Searchability: | Likely searchable text within PDF, enhancing usability. |
| Binding Type | |
| Binding Type: | N/A (Digital Download) |
| Paper Type | |
| Paper Type: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Types Covered: | Likely covers various 4-cylinder and 6-cylinder petrol and diesel engines offered in the Peugeot 505 during the 1979-1993 production run, including XN, XL, XR, XT, GR, GT, GTI, GTD, TDE, TD, STI, and some potentially turbocharged variants. |
| Performance | |
| Engine Displacement Range: | Expected to cover displacements from approximately 1.6L (e.g., XD2) up to 2.5L (e.g., ZDJL, ZF6, PRV V6 for certain markets). |
| Horsepower Torque Data: | Detailed specifications for various engine variants, including horsepower and torque figures, RPM ranges. |
| Fuel System | |
| Fuel Delivery Systems: | Carburetor systems (e.g., Solex, Weber) for earlier models and naturally aspirated/turbocharged fuel injection systems (e.g., Bosch L-Jetronic, Motronic) for later models, as well as diesel injection systems. |
| Fuel Type Recommendations: | Likely specifies recommended fuel octane ratings for petrol engines and diesel fuel quality for diesel engines. |
| Transmission | |
| Standard Transmission | |
| Transmission Types: | Covers manual transmissions (e.g., 4-speed and 5-speed) and automatic transmissions (e.g., ZF 3HP22). |
| Optional Transmission | |
| Automatic Transmission: | Detailed information for automatic transmission servicing, fluid checks, and common repairs. |
| Features | |
| Clutch System: | Procedures for clutch inspection, replacement, and adjustment. |
| Dimensions | |
| Exterior | |
| Wheelbase: | Specific wheelbase measurements for different body styles (e.g., sedan, wagon). |
| Length Width Height: | General exterior dimensions for various body types. |
| Weights | |
| Curb Weight: | Curb weight specifications for different engine and trim configurations. |
| Gross Vehicle Weight Rating: | GVWR for payload capacity. |
| Safety Features | |
| Ratings | |
| Crash Test Data: | While specific NHTSA/Euro NCAP ratings for this era may not be readily available, the manual would cover the vehicle's inherent safety features and structural components relevant to occupant protection. |
| Active Features | |
| Braking System Details: | Detailed coverage of front disc and rear drum/disc brakes, including hydraulic systems, master cylinder, wheel cylinders, brake pads/shoes, and rotors. |
| Steering System Details: | Information on power steering systems (where applicable), steering rack, tie rods, and associated components. |
| Passive Features | |
| Body Structure: | Information related to chassis and body panel construction. |
| Seat Belts: | Likely covers inspection and adjustment of seat belt systems. |
| Technology Features | |
| Infotainment | |
| Audio System: | Covers factory radio and speaker systems, potentially including features like cassette players for later models. |
| Driver Assistance | |
| Cruise Control: | Information for models equipped with factory-installed cruise control systems. |
| Connectivity | |
| Wiring Diagrams: | Detailed wiring diagrams are a key feature, essential for diagnosing and repairing all electrical systems, including lighting, ignition, fuel injection, and accessory circuits. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Likely specifies intervals around 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and engine type. |
| Spark Plug Replacement: | Intervals typically around 20,000-30,000 miles (32,000-48,000 km) for standard spark plugs, potentially longer for platinum-tipped plugs if fitted. |
| Timing Belt Replacement: | Critical for relevant engine variants. Typically around 60,000-80,000 miles (96,000-128,000 km) or 5-7 years. Failure often leads to significant engine damage. |
| Fluid Specifications | |
| Engine Oil Type: | Specifies viscosity grades like 10W-40 or 20W-50, and API service classifications suitable for the era and engine type (e.g., API SF, SG). |
| Coolant Type: | Likely specifies a mixture of ethylene glycol-based antifreeze and water, with recommended protection levels. |
| Transmission Fluid Type: | For manual transmissions, specifies gear oil (e.g., GL-4). For automatics, likely specifies Dexron-II or equivalent automatic transmission fluid (ATF). |
| Known Issues | |
| Common Wear Items: | Suspension bushings, ball joints, shock absorbers, exhaust systems (prone to rust), fuel pumps, and ignition components. |
| Engine Specifics: | Potential for head gasket issues on some engine variants, particularly if overheated; diesel engines can be robust but require proper glow plug maintenance. |
| Electrical Quirks: | As with many cars of this era, electrical connectors and grounds can sometimes be a source of intermittent issues, especially in humid environments. |
| Vehicle History | |
| Brand Heritage | |
| Peugeot Legacy: | The Peugeot 505 represents a significant chapter in Peugeot's history, known for its robust engineering and comfort, carrying on the tradition of large family cars from Peugeot. |
| Model Evolution | |
| Production Timeline: | Produced from 1979 to 1993, representing a long and successful production run for Peugeot. |
| Design Philosophy: | Known for its classic styling, rear-wheel drive platform, and comfortable ride, a departure from front-wheel drive trends adopted by many competitors. |
| Production | |
| Manufacturing Locations: | Primarily manufactured in France, but also produced under license in other countries. |
| Awards & Recognition | |
| Recognitions | |
| Industry Reputation: | The Peugeot 505 was generally well-regarded for its comfort, handling, and durability, especially in its later years. It was a strong competitor in the European executive car segment. |