2009 Chevrolet Aveo5 Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Chevrolet Model: Aveo5 Year: 2009 Generation: T250 (second generation) Codes Chassis Code: T255 👋 Introduction Market Position Segment: Subcompact hatchback/sedan Target Audience: Budget-conscious buyers, first-time car owners, DIY mechanics, small families. Competitive Analysis Key Competitors: Hyundai Accent, Kia Rio, Toyota Yaris, Honda Fit, Ford Fiesta, Nissan Versa. Key Features Value Proposition: Affordable pricing, practical hatchback utility, decent fuel economy, straightforward mechanics. Design Philosophy: GM's global small car platform (Gamma II), shared with Opel Corsa and other Daewoo/GM Korea models. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Software Language: English Format: PDF Download Page Count: Est. 1500+ pages (typical for comprehensive dealer-level manuals) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication system, cooling system, fuel system, ignition system, exhaust system, engine control systems (ECM/PCM), emissions control, manual transmission, automatic transmission. Chassis: Front suspension, rear suspension, steering system, braking system (ABS, non-ABS), wheels and tires. Body And Interior: Body structure, exterior panels, doors, windows, interior trim, seats, HVAC system, audio system, body electrical (lighting, wipers, locks, mirrors). Electrical And Diagnostics: Battery, charging system, starting system, electrical component locations, wiring diagrams, diagnostic trouble codes (DTCs), On-Board Diagnostics (OBD-II). Procedures Included Maintenance: Scheduled maintenance intervals, oil and filter changes, fluid checks and top-offs, spark plug replacement, air filter replacement, brake pad replacement. Diagnostics And Troubleshooting: Systematic diagnostic procedures for common faults, troubleshooting flowcharts, identification of fault symptoms, DTC interpretation and resolution. Repair And Replacement: Component removal and installation procedures for engine, transmission, suspension, steering, brakes, HVAC, electrical components, and body parts. Specifications And Tolerances: Torque specifications for fasteners, component clearances, fluid capacities, electrical system specifications, emissions data. Technical Depth Depth: Comprehensive. Covers everything from basic fluid level checks and filter changes to complete engine and transmission overhauls, advanced electrical diagnostics, and body repair procedures. Includes detailed diagrams and step-by-step instructions. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Fully searchable text content for quick information retrieval. Printability: Printable pages, allowing users to print specific sections or the entire manual. Quality: High-resolution scans/digital files ensuring clarity of text and diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: LDA (1.6L DOHC) Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1598 cc (1.6 Liters) Performance Horsepower: 106 hp @ 6400 rpm Torque: 105 lb-ft @ 3600 rpm Fuel System Fuel Delivery: Multi-port Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management Ignition Type: Electronic ignition, distributorless (DIS) Emissions Control: California/Federal emissions standards compliant, catalytic converter, EGR (where applicable). 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Automatic Transmission Control: Electronically controlled with overdrive. Fluid Specifications Manual Transmission Fluid: GM Manual Transmission Fluid (MTF) - refer to manual for specific P/N (e.g., Dexron III/VI for older models, specialized MTF for newer) Automatic Transmission Fluid: Dexron VI Automatic Transmission Fluid (ATF) 📐 Dimensions Exterior Length: 4036 mm (158.9 in) - Hatchback Width: 1690 mm (66.5 in) Height: 1540 mm (60.6 in) Wheelbase: 2480 mm (97.6 in) Cargo Cargo Volume Hatchback: Approx. 220 L (7.8 cu ft) with rear seats up, expandable to ~760 L (26.8 cu ft) with rear seats folded. Weights Curb Weight: Approx. 1130-1180 kg (2491-2601 lbs) depending on transmission and trim. Gross Vehicle Weight Rating: Refer to vehicle compliance plate. 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (2009 Aveo Sedan/Hatchback) NHTSA Front Impact Passenger: 4 Stars (2009 Aveo Sedan/Hatchback) IIHS Front Offset Crash: Good (2009 Aveo Hatchback) Active Features ABS: Standard on most trims. Traction Control: Optional/Not widely available on base trims. Passive Features Airbags: Dual front airbags standard. Optional side-impact airbags. Seatbelts: 3-point seatbelts with pretensioners and load limiters. Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system. 💡 Technology Features Infotainment Audio System: Base models feature a standard AM/FM/CD stereo with auxiliary input. Higher trims may offer MP3 playback capability and satellite radio preparation. Display: Basic digital or analog displays for audio and climate controls. No advanced touchscreens available for this model year. Driver Assistance Cruise Control: Available on higher trim levels. Parking Assistance: Rear parking assist sensors were optional on some models. Connectivity Bluetooth: Not standard; may have been an dealer-installed accessory or option on higher trims. Usb Port: Not typically standard for this model year. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions). Refer to manual for severe conditions. Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed based on inspection. Spark Plug Replacement: Platinum-tipped spark plugs: 100,000 miles (160,000 km). Iridium-tipped: 150,000 miles (240,000 km) - confirm plug type. Coolant Flush Interval: Every 50,000 miles (80,000 km) or 5 years. Fluid Specifications Engine Oil Type: SAE 5W-30,...
Scheduled maintenance intervals, oil and filter changes, fluid checks and top-offs, spark plug replacement, air filter replacement, brake pad replacement.
Diagnostics And Troubleshooting:
Systematic diagnostic procedures for common faults, troubleshooting flowcharts, identification of fault symptoms, DTC interpretation and resolution.
Repair And Replacement:
Component removal and installation procedures for engine, transmission, suspension, steering, brakes, HVAC, electrical components, and body parts.
Specifications And Tolerances:
Torque specifications for fasteners, component clearances, fluid capacities, electrical system specifications, emissions data.
Technical Depth
Depth:
Comprehensive. Covers everything from basic fluid level checks and filter changes to complete engine and transmission overhauls, advanced electrical diagnostics, and body repair procedures. Includes detailed diagrams and step-by-step instructions.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
Fully searchable text content for quick information retrieval.
Printability:
Printable pages, allowing users to print specific sections or the entire manual.
Quality:
High-resolution scans/digital files ensuring clarity of text and diagrams.
GM Manual Transmission Fluid (MTF) - refer to manual for specific P/N (e.g., Dexron III/VI for older models, specialized MTF for newer)
Automatic Transmission Fluid:
Dexron VI Automatic Transmission Fluid (ATF)
📐 Dimensions
Exterior
Length:
4036 mm (158.9 in) - Hatchback
Width:
1690 mm (66.5 in)
Height:
1540 mm (60.6 in)
Wheelbase:
2480 mm (97.6 in)
Cargo
Cargo Volume Hatchback:
Approx. 220 L (7.8 cu ft) with rear seats up, expandable to ~760 L (26.8 cu ft) with rear seats folded.
Weights
Curb Weight:
Approx. 1130-1180 kg (2491-2601 lbs) depending on transmission and trim.
Gross Vehicle Weight Rating:
Refer to vehicle compliance plate.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars (2009 Aveo Sedan/Hatchback)
NHTSA Front Impact Passenger:
4 Stars (2009 Aveo Sedan/Hatchback)
IIHS Front Offset Crash:
Good (2009 Aveo Hatchback)
Active Features
ABS:
Standard on most trims.
Traction Control:
Optional/Not widely available on base trims.
Passive Features
Airbags:
Dual front airbags standard. Optional side-impact airbags.
Seatbelts:
3-point seatbelts with pretensioners and load limiters.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Base models feature a standard AM/FM/CD stereo with auxiliary input. Higher trims may offer MP3 playback capability and satellite radio preparation.
Display:
Basic digital or analog displays for audio and climate controls. No advanced touchscreens available for this model year.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Parking Assistance:
Rear parking assist sensors were optional on some models.
Connectivity
Bluetooth:
Not standard; may have been an dealer-installed accessory or option on higher trims.
Usb Port:
Not typically standard for this model year.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions). Refer to manual for severe conditions.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Platinum-tipped spark plugs: 100,000 miles (160,000 km). Iridium-tipped: 150,000 miles (240,000 km) - confirm plug type.
Coolant Flush Interval:
Every 50,000 miles (80,000 km) or 5 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30, API SN/SM certified, Dexos1™ (or equivalent).
Engine Oil Capacity:
Approx. 4.2 Liters (4.4 US Quarts) with filter change.
Coolant Type:
GM(/Δ) Dex-Cool(/®) Extended Life Antifreeze/Coolant (Orange).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine Mounts:
Premature wear and failure of engine mounts, leading to vibration and clunking noises.
Suspension Components:
Wear on ball joints, tie rod ends, and control arm bushings, causing steering looseness and knocking.
Rear Wheel Bearings:
Tendency for rear wheel bearings to fail, causing humming or grinding noises.
Evaporative Emissions System:
Issues with the EVAP system, such as faulty purge valves or vent solenoids, leading to Check Engine Light illumination.
Power Steering Pump:
Leaks or failures in the power steering pump or hoses.
📚 Vehicle History
Brand Heritage
Manufacturer:
General Motors (Chevrolet brand)
Model Evolution
Generation Introduction:
The second generation Aveo (T250) was introduced for the 2006 model year globally, with updates for 2009 including minor styling tweaks and powertrain refinements.
Platform Sharing:
Based on GM's Global Small Vehicle (GSV) platform, derived from the Daewoo Lacetti platform.
Production
Manufacturing Locations:
Primarily manufactured by GM Korea (formerly Daewoo) in Bupyeong, South Korea. Also assembled in other locations globally.
Production Years Usa:
2004-2011 (for first gen and second gen Aveo/Aveo5)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received good ratings from IIHS in front-offset crash tests for the hatchback variant, contributing to its positioning as a relatively safe vehicle in its class.