🏷️ Basic Information Identification Make: Chevrolet Model: Cavalier Year: 1996 Product Type: Service and Repair Manual 👋 Introduction Market Position Segment: Compact Car Target Demographic: Budget-conscious buyers, first-time car owners, commuters. Competitive Analysis Key Competitors: Ford Escort, Honda Civic, Toyota Corolla, Nissan Sentra, Dodge Neon. Key Features Vehicle Philosophy: Affordable, reliable transportation with a focus on practicality and fuel efficiency. Appeal: Wide availability, common parts, and a relatively simple mechanical design for ease of maintenance. 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Specificity: Vehicle Specific (Not Generic) Target Audience: Dealership Technicians, DIY Mechanics Page Count Estimated Pages: 1500-2000 Manual Type Type: Factory Service Manual Language Language: English Format Format: Printed Book 📖 Manual Coverage Systems Covered Engine: Complete disassembly, inspection, repair, and reassembly of all engine variants, including diagnostics, timing, and lubrication systems. Engine Variants Covered: 2.2L DOHC L4 (V6 replacement), 2.4L DOHC DOHC L4 (GT/Z34 models), 3.1L OHV V6 (optional). Fuel System: Fuel injection systems (CPI, MPFI), fuel pumps, pressure regulators, injectors, and emissions controls. Transmission: Manual (Getrag 282) and Automatic (4T40-E) transmissions: overhaul, diagnostics, fluid specifications, and shift control systems. Drivetrain: Front-wheel drive system, CV axles, half-shafts, differential, and wheel bearings. Suspension: Front MacPherson struts, rear torsion beam or independent suspension (depending on model): alignment, component replacement, shocks, springs, and bushings. Steering: Power steering system, steering rack/gearbox, tie rods, and steering column components. Brakes: Front disc brakes (Vented/Solid depending on model), rear drum or disc brakes, ABS system (Bosch 2S or Teves Mk. 2): component replacement, bleeding, diagnostics, and parking brake. Electrical System: Battery, charging system (alternator), starting system (starter), ignition system (coil packs, plugs), lighting, horn, wipers, and power accessories. Climate Control: HVAC system: A/C compressor, refrigerant, blower motor, heater core, and control modules. Body And Frame: Body panel removal and installation, interior trim, bumpers, doors, windows, and glass replacement. Chassis Electrical: Instrument cluster, diagnostic port (OBD-II), sensors, relays, fuses, and wiring diagrams. Procedures Included Maintenance: Scheduled maintenance procedures, oil changes, filter replacements, fluid checks and top-offs, tune-ups, and inspections. Repair: Detailed step-by-step repair procedures for all major components and systems, including engine rebuilds, transmission overhauls, and brake system repairs. Troubleshooting: Comprehensive diagnostic flowcharts, symptom-based troubleshooting guides, and common problem identification for all vehicle systems. Diagnostics: OBD-II code interpretation, specific diagnostic tests for various components, and advanced diagnostic strategies. Specifications: Torque specifications for fasteners, alignment specifications, fluid capacities, and wear limits. Technical Depth Depth: Complete rebuild procedures, in-depth component diagnostics, and detailed electrical schematics. 📊 Manual Specifications File Format File Type: Physical Book Print Quality Quality: High-resolution print on durable paper, with clear diagrams and illustrations. Binding Type Binding: Staple-bound or perfect bound, designed for workshop use. Paper Type Paper: Matte finish paper to reduce glare in shop environments. ⚙️ Engine Specifications Primary Engine Engine 1 Code: LD9 Engine 1 Description: 2.4L DOHC L4 (Twin Cam) Engine 1 Displacement: 2398 cc Engine 1 Horsepower: 150 hp @ 5600 rpm Engine 1 Torque: 155 lb-ft @ 4400 rpm Optional Engine Engine 2 Code: L36 Engine 2 Description: 3.1L OHV V6 Engine 2 Displacement: 3135 cc Engine 2 Horsepower: 160 hp @ 5200 rpm Engine 2 Torque: 185 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPFI) for 2.4L, Sequential Central Port Injection (SCPI) for 3.1L V6. Fuel Type: Unleaded Regular Gasoline (87 Octane) Engine Maintenance Spark Plugs: ACDelco Iridium Part Number: 41-990 or equivalent Engine Oil Capacity: 4.5 US Quarts (4.3 Liters) with filter for 2.4L; 4.5 US Quarts (4.3 Liters) for 3.1L. Engine Oil Type: SAE 5W-30 API Certified 🔧 Transmission Standard Transmission Type 1: Getrag 282 5-Speed Manual Optional Transmission Type 2: 4T40-E 4-Speed Automatic Features Automatic Transmission Features: Electronic control, lock-up torque converter. Maintenance Manual Transmission Fluid Type: GM Synchromesh Manual Transmission Fluid or DEXRON-III Automatic Transmission Fluid Type: DEXRON-III (or DEXRON-VI) Automatic Transmission Fluid Capacity: 6.0 US Quarts (5.7 Liters) for initial fill (consult manual for exact capacity based on torque converter drain). 📐 Dimensions Exterior Wheelbase: 101.3 inches (2573 mm) Length: 174.5 inches (4432 mm) Width: 67.5 inches (1715 mm) Height: 53.8 inches (1367 mm) Coupe / 54.3 inches (1380 mm) Sedan Weights Curb Weight Min: 2700 lbs (1225 kg) approx. Curb Weight Max: 3000 lbs (1361 kg) approx. 🛡️ Safety Features Ratings NHTSA Driver Side Impact Rating: 4 stars (1996 model year, frontal impact for driver - consult specific test data) NHTSA Passenger Side Impact Rating: 4 stars (1996 model year, frontal impact for passenger - consult specific test data) Active Features ABS: Optional (Bosch 2S or Teves Mk. 2 systems) Passive Features Airbags: Driver and Passenger front airbags Seatbelts: Front: 3-point retractable with pretensioners; Rear: 3-point retractable (outboard), lap belt (center). 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or optional CD player. Speaker configurations vary by trim level (e.g., 4-speaker standard,...