Chevrolet Holden CRUZE J300 JG JH Workshop Service Manual
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🏷️ Basic Information Identification Make: Chevrolet/Holden Model: Cruze Chassis Code: J300 (JG, JH Series) Market Designation: USA (Chevrolet) / Australia & New Zealand (Holden) Generation Generation Code: J300 Model Years Covered: 2010-2016 Codes Lh Rhd Note: Manual is for LHD USA version, applicable to Australian RHD Holden Cruze with minor LHD/RHD differences noted. 👋 Introduction Market Position Positioning: The definitive resource for maintaining and repairing the Chevrolet/Holden Cruze J300 series. Competitive Analysis Value Proposition: Offers significant cost savings on routine maintenance and repairs compared to dealership services. Key Features Comprehensiveness: Extremely high page count indicates exhaustive coverage of all vehicle systems and components. Visual Aids: Includes detailed illustrations, pictures, and diagrams for clarity. Usability: Printable pages allow for convenient use in garage or workshop environments. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive repair and service for Chevrolet/Holden Cruze J300 (JG, JH Series) Geographic Coverage Implication: Primarily USA Chevrolet, adapted for Australian/New Zealand Holden market. Page Count Total Pages: 8200+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Delivery Method: Digital Download (ZIP format) Software Requirements PDF Viewer: Adobe Acrobat Reader (Free download available) Extraction Software: WinZip or WinRAR (Free download available for WinZip) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Cooling, Engine Electrical, Engine Exhaust, Engine Performance, Engine Controls, Fuel System, Automatic Transmission, Manual Transmission, Clutch System, Driveline & Axles Chassis: Brakes System, Antilock Brake System, Parking Brake System, Suspension System, Steering System, Power Steering, Steering Wheel and Column, Tires and Wheels, Wheel Alignment Electrical And Body: Electrical System, Wiring Systems and Power Management, Lighting System, Supplemental Inflatable Restraints, Seat Belts System, Body & Frame System, Bolted Exterior Body Panels and Closures, Collision Repair System, Exterior Trim System, Floor Coverings and Headlinings, Instrument Panel and Console Trim, Interior Trim and Paneling, Paint and Coatings, Seat Hardware, Trim, and Upholstery, Sunroof-Waterleaks Comfort And Convenience: HVAC System - Automatic, HVAC System - Manual, Cellular, Entertainment, and Navigation, Cruise Control System, Data Communications, Fixed and Moveable Windows, Immobilizer System, Object Detection, Programming and Setup, Remote Functions, Seat Heating and Cooling, Secondary and Configurable Customer Controls, Theft Deterrent System, Vehicle Access System, Wipers and Washers System Diagnostic And Maintenance: General Information, Dangers, Warnings, and Cautions, Specifications, Special Tools and Equipment, Vehicle Diagnostic Information, Vibration Diagnosis and Correction, DTC Index (Trouble Codes), Maintenance System Procedures Included Diagnostic Procedures: Trouble Code (DTC) diagnosis, Vibration diagnosis and correction, System diagnostics. Maintenance Procedures: Routine maintenance, Fluid changes, Filter replacements, Lubrication. Repair Procedures: Complete disassembly and reassembly instructions for all covered systems. Installation Procedures: Component replacement and installation guidance. Electrical Procedures: Wiring diagrams, component testing, electrical system troubleshooting. Bodywork Procedures: Collision repair, exterior panel replacement, interior trim fitting, sunroof leak diagnosis. Technical Depth Depth: Extremely comprehensive, covering everything from basic maintenance to complete rebuilds and advanced diagnostics. Detail Level: Detailed illustrations, step-by-step instructions with pictures and diagrams. User Suitability: Suitable for both Do-It-Yourself (DIY) enthusiasts and experienced professional mechanics. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable (standard for professional PDFs). Print Quality Printability: All pages are printable. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 1.4L (1364 cc) Engine 1 Configuration: 4-Cylinder Inline Engine 1 Aspiration: Turbocharged Engine 1 Valvetrain: DOHC, VVT Engine 1 Fuel Delivery: MFI (Multi-point Fuel Injection) Engine 1 Code: LUV Secondary Engine Engine 2 Displacement: 1.8L (1796 cc) Engine 2 Configuration: 4-Cylinder Inline Engine 2 Aspiration: Naturally Aspirated Engine 2 Valvetrain: DOHC, VVT Engine 2 Fuel Delivery: MFI (Multi-point Fuel Injection) Engine 2 Codes: LWE, LUW Performance 1.4T (Luv) Horsepower Estimate: 138 hp @ 4900-6000 rpm (typical for this engine) 1.4T (Luv) Torque Estimate: 148 lb-ft @ 2500-4000 rpm (typical for this engine) 1.8 (Lwe/Luw) Horsepower Estimate: 138 hp @ 6300 rpm (typical for this engine) 1.8 (Lwe/Luw) Torque Estimate: 125 lb-ft @ 3800 rpm (typical for this engine) Fuel System Fuel Type: Unleaded Petrol 🔧 Transmission Standard Manual Transmission: 6-Speed M32 Optional Automatic Transmission 1: 6-Speed GM 6T30 Automatic Automatic Transmission 2: 6-Speed GM 6T40 Automatic Features Shift Lock Control: Covered in manual 📐 Dimensions Exterior Length Approximate: 4465 mm (175.8 in) Width Approximate: 1797 mm (70.7 in) Height Approximate: 1477 mm (58.1 in) Weights Curb Weight Approximate Min: 1370 kg (3020 lbs) - varies by engine/transmission Curb Weight Approximate Max: 1500 kg (3300 lbs) - varies by engine/transmission 🛡️ Safety Features Ratings Ancap Rating Early Models: 5 Stars (Holden Cruze JG - 2010) Ancap Rating Later Models: 5 Stars (Holden Cruze JH Series II - 2013) Active Features Active Safety Systems: Antilock Brake System (ABS), Electronic Stability Control (ESC - standard on most models), Traction Control System (TCS). Passive Features Passive Safety Features: Supplemental Inflatable Restraints (Airbags - front, side, curtain), Seat Belts with pre-tensioners, Crumple zones,...
Brakes System, Antilock Brake System, Parking Brake System, Suspension System, Steering System, Power Steering, Steering Wheel and Column, Tires and Wheels, Wheel Alignment
Electrical And Body:
Electrical System, Wiring Systems and Power Management, Lighting System, Supplemental Inflatable Restraints, Seat Belts System, Body & Frame System, Bolted Exterior Body Panels and Closures, Collision Repair System, Exterior Trim System, Floor Coverings and Headlinings, Instrument Panel and Console Trim, Interior Trim and Paneling, Paint and Coatings, Seat Hardware, Trim, and Upholstery, Sunroof-Waterleaks
Comfort And Convenience:
HVAC System - Automatic, HVAC System - Manual, Cellular, Entertainment, and Navigation, Cruise Control System, Data Communications, Fixed and Moveable Windows, Immobilizer System, Object Detection, Programming and Setup, Remote Functions, Seat Heating and Cooling, Secondary and Configurable Customer Controls, Theft Deterrent System, Vehicle Access System, Wipers and Washers System
Diagnostic And Maintenance:
General Information, Dangers, Warnings, and Cautions, Specifications, Special Tools and Equipment, Vehicle Diagnostic Information, Vibration Diagnosis and Correction, DTC Index (Trouble Codes), Maintenance System
Procedures Included
Diagnostic Procedures:
Trouble Code (DTC) diagnosis, Vibration diagnosis and correction, System diagnostics.
Various MyLink infotainment systems, CD/MP3 players, auxiliary inputs, USB ports, Bluetooth connectivity, available navigation systems.
Driver Assistance
Driver Assistance Features:
Cruise Control, Rear Park Assist (optional), Rain-sensing wipers (optional).
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, USB ports for device charging and media playback.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km or 12 months, whichever comes first (refer to manual for exact specifications based on engine and driving conditions).
Air Filter Replacement:
Check every 30,000 km, replace as needed or per manual schedule.
Spark Plug Replacement:
Typically around 100,000 km for iridium-tipped plugs, refer to manual for specific engine requirements.
Fluid Specifications
Engine Oil Type 1.4T:
Synthetic API SN or higher, SAE 5W-30 (Refer to manual for precise GM specification like dexos1).
Engine Oil Type 1.8:
Synthetic API SN or higher, SAE 5W-30 (Refer to manual for precise GM specification like dexos1).
Coolant Type:
GM DEX-COOL or equivalent orange long-life coolant (ethylene glycol based).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific recommendation).
Transmission Fluid Manual:
API GL-4, SAE 75W-90 Synthetic Gear Oil (Refer to manual for specific M32 transmission fluid).
Transmission Fluid Auto 6T30/6T40:
GM DEXRON VI Automatic Transmission Fluid (ATF).
Known Issues
Engine 1.4T Oil Consumption:
Some 1.4T engines may exhibit oil consumption; manual will detail checks and potential causes.
Transmission M32 Wear:
The M32 manual transmission has been known to have bearing wear issues; the manual should provide specific inspection and repair procedures.
Climate Control Actuators:
Infrequent failure of HVAC blend door actuators can affect temperature control.
📚 Vehicle History
Brand Heritage
Chevrolet Heritage:
Chevrolet is a long-standing American automotive division of General Motors (GM), known for a wide range of vehicles from economy cars to trucks and sports cars.
Holden Heritage:
Holden was an Australian automotive manufacturer and brand, known for its locally developed and produced cars, often adapted from GM platforms.
Model Evolution
J300 Development:
The J300 platform was developed by GM Korea (formerly Daewoo) and served as the basis for the Chevrolet Cruze globally and the Holden Cruze in Australia.
Jg Jh Series:
JG series represents the initial Australian introduction of the Cruze, while JH denotes subsequent updates and facelifted models.
Production
Global Production:
Produced in various GM plants worldwide, including South Korea, USA, and Australia (for the Holden version).
Australian Production End:
Holden Cruze production in Australia ceased in 2017.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistent 5-star ANCAP safety ratings for various model years indicate strong safety performance.
Model Recognition:
The Cruze was a significant global model for GM, aiming to compete in the compact sedan segment.