This manual covers the Chevrolet Malibu, a mid-size sedan produced for the 2006 model year. Built on the Epsilon platform, this vehicle emphasizes a comfortable ride, a spacious interior, and fuel efficiency, positioning it competitively within its segment. It offers a choice between a 2.2L Ecotec Inline-4 engine producing 144 hp and 156 lb-ft of torque, or a 3.5L LX9 V6 engine delivering 201 hp and 220 lb-ft of torque, both paired with a 4-speed automatic transmission. The Malibu is designed for practicality and value, offering attractive styling and solid safety ratings for its time. This comprehensive service and repair manual provides detailed information for maintaining and repairing your 2006 Chevrolet Malibu. It covers all major vehicle systems, including engine mechanicals, lubrication, cooling, fuel delivery, ignition, emissions, drivetrain, brakes, suspension, steering, and electrical systems. The manual includes scheduled maintenance intervals, fluid specifications, diagnostic troubleshooting guides, step-by-step repair procedures, and electrical wiring diagrams. This resource is designed to assist both DIY enthusiasts and professional technicians in ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Chevrolet Model: Malibu Year: 2006 Codes Platform: Epsilon Chassis Code: W-body 👋 Introduction Market Position Market Position: Mid-size sedan, competitive segment with strong emphasis on comfort, practicality, and value Competitive Analysis Competitors: Toyota Camry, Honda Accord, Ford Fusion, Nissan Altima, Chrysler Sebring Key Features Key Features: Comfortable ride, spacious interior, fuel-efficient engine options, attractive styling for its class Value Proposition Value Proposition: Provides essential repair and maintenance data for cost-effective ownership and DIY repairs, saving on dealership service costs. 📋 Manual Details Format Format: PDF Download (Software) Licensing Licensing: Officially Licensed, OE Material Derived Developer Developer: RepairSurge Access Access Duration: 1 Year (with discounts for extension) Compatibility Compatibility: PC, Laptop, Smartphone, Tablet (via web browser) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel delivery, ignition, emissions control, engine performance diagnostics and repair Drivetrain: Transmission (automatic), clutch, driveshafts, differentials, axle assemblies, transaxle service Brakes: Hydraulic system, ABS, parking brake, brake rotor and pad replacement, caliper service, brake bleeding procedures Suspension Steering: Front and rear suspension components, shock absorbers, struts, control arms, ball joints, steering rack, power steering system, wheel alignment specifications Electrical: Wiring diagrams, lighting systems, starting and charging system, battery, fuses, relays, body control modules (BCM), power windows, door locks, instrument cluster HVAC: Heating, ventilation, and air conditioning (HVAC) system diagnosis, refrigerant handling, compressor service, blower motor, climate control panel Body Chassis: Exterior and interior trim, doors, hood, trunk, bumpers, body panel repair, corrosion protection Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug service, belt replacement Diagnostics: Troubleshooting guides for common drivability issues, electrical faults, HVAC problems, using diagnostic scan tools (OBD-II) Repair: Detailed step-by-step repair procedures for virtually all vehicle systems, including component removal, installation, and adjustment Wiring Diagrams: Comprehensive electrical circuit diagrams for all major systems Procedures Included Overview: Covers everything from routine maintenance and fluid changes to complex engine, transmission, and electrical system repairs. Includes diagnostic troubleshooting trees. Technical Depth Depth: Factory-level diagnostic and repair information, suitable for DIY enthusiasts and professional technicians 📊 Manual Specifications File Format File Format: Searchable PDF Print Quality Print Quality: High-resolution, printable pages Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Manual Type Manual Type: Comprehensive Service and Repair Manual Software ⚙️ Engine Specifications Primary Engine Engine Options: 2.2L Ecotec Inline-4 (L61), 3.5L LX9 V6 Performance L61 Horsepower L61: 144 hp @ 5600 rpm Torque L61: 156 lb-ft @ 4000 rpm Performance Lx9 Horsepower Lx9: 201 hp @ 5600 rpm Torque Lx9: 220 lb-ft @ 4000 rpm Fuel System Fuel System Type: Sequential Port Fuel Injection (PFI) Emission Control Emission Control Systems: On-Board Diagnostics (OBD-II), Catalytic Converter, EGR (where applicable) Engine Codes Engine Identification L61: L61 Engine Identification Lx9: LX9 Engine Details Engine Block Material L61: Aluminum Engine Block Material Lx9: Cast Iron Valvetrain L61: DOHC, 16 valves Valvetrain Lx9: OHV, 12 valves 🔧 Transmission Standard Transmission Transmission Type: 4-Speed Automatic (4T40-E / 4T45-E) Optional Transmission Optional Transmission: None for this model year Transmission Fluid Transmission Fluid Spec: Dexron VI (or equivalent) Transmission Features Features: Electronically controlled, adaptive shift logic 📐 Dimensions Exterior Length Length: 191.5 inches (4864 mm) Exterior Width Width: 71.7 inches (1821 mm) Exterior Height Height: 58.2 inches (1478 mm) Wheelbase Wheelbase: 107.1 inches (2720 mm) Weights Curb Curb Weight 4Cyl: Approximately 3150 lbs (1429 kg) Curb Weight V6: Approximately 3300 lbs (1497 kg) Cargo Volume Trunk Capacity: 15.1 cu ft (428 L) 🛡️ Safety Features Ratings Nhtsa NHTSA Driver Front Impact: 5 Stars NHTSA Passenger Front Impact: 5 Stars NHTSA Driver Side Impact: 5 Stars NHTSA Passenger Side Impact: 4 Stars NHTSA Rollover: 4 Stars Active Features Active Safety: Anti-lock Braking System (ABS), Traction Control (TCS) available on...