2009 Chevrolet Silverado 2500 HD Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Chevrolet Model: Silverado 2500 HD Year: 2009 Product Type: Service & Repair Manual Software Product Format: PDF Download Codes Platform: GMT900 👋 Introduction Market Position Target Audience: Owners, independent repair shops, fleet maintenance personnel Competitive Analysis Value Proposition: Provides OE-level data at a fraction of the cost of dealership-provided manuals, with modern digital convenience Key Features Licensing: Officially licensed and derived from OE materials Convenience: Instant online access, accessible on multiple devices Information Source: Developed by RepairSurge with licensed information 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive factory-derived service and repair information Page Count Estimated Page Count: Thousands (typical for OE-level service manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Access Method: Online access with web browser compatibility (PC, laptop, smartphone, tablet) License Term: 1 Year (with discounts for renewal) 📖 Manual Coverage Systems Covered Engine: Diagnosis, repair, overhaul, timing, cooling, lubrication, fuel system, ignition system, emissions control Transmission: Diagnosis, repair, overhaul, fluid specifications, torque converter, clutch systems (automatic and manual if applicable) Drivetrain: Front axle, rear axle, driveshafts, differentials, transfer case (if applicable), CV joints Brakes: Hydraulic system, ABS, ESC, brake rotors, pads, calipers, lines, master cylinder, parking brake Steering: Power steering system, steering gear, tie rods, steering column, alignment specifications Suspension: Front and rear suspension components, shock absorbers, struts, springs, control arms, ball joints, bushings Electrical: Wiring diagrams, charging system, starting system, lighting, body control module (BCM), powertrain control module (PCM), fuses, relays, sensors HVAC: Heating, ventilation, air conditioning system diagnosis, components, refrigerant handling Body: Body panels, doors, windows, interior trim, exterior trim, bumpers, glass replacement Chassis: Frame construction, body mounting, corrosion protection Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, tire rotation Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based diagnostics, step-by-step troubleshooting guides Repair: Component removal and installation, system repair and overhaul, component specifications Diagnostics: On-board diagnostics (OBD-II), scan tool usage, sensor data interpretation Wiring Diagrams: Detailed and component-specific wiring schematics Technical Depth Depth: OE-level technical information, suitable for professional technicians and advanced DIYers Diagnostic Capabilities: In-depth diagnostic procedures, component testing, signal tracing Rebuild Procedures: Complete engine, transmission, and differential rebuild procedures with torque specifications and clearances 📊 Manual Specifications File Format Digital Format: PDF (downloadable) Print Quality Scalability: High-resolution, scalable for clear printing of diagrams and text Binding Type Digital Binding: N/A (digital format) Paper Type Digital Paper Simulation: N/A (digital format) Searchability Text Search: Searchable text content for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Options: 6.0L V8 Vortec (Gasoline), 6.6L V8 Duramax Diesel (LMM) Performance 6.0L Vortec V8 (Gasoline) Horsepower: 353 hp @ 5400 rpm 6.0L Vortec V8 (Gasoline) Torque: 373 lb-ft @ 4400 rpm 6.6L Duramax V8 Diesel (Lmm) Horsepower: 365 hp @ 3200 rpm 6.6L Duramax V8 Diesel (Lmm) Torque: 725 lb-ft @ 1600 rpm Fuel System 6.0L Vortec: Electronic Fuel Injection (EFI) 6.6L Duramax Diesel: Common Rail Direct Injection (CRDI) Engine Codes 6.0L Vortec: LY6 6.6L Duramax Diesel: LMM 🔧 Transmission Standard Gasoline Engine Transmission: 6-speed Heavy-Duty Automatic (6L90) Optional Diesel Engine Transmission: 6-speed Heavy-Duty Automatic (Allison 1000) Features Transfer Case: Available 4WD with electronic or manual shift transfer case 📐 Dimensions Exterior Wheelbase: Approx. 143.5 inches (Regular Cab, Long Bed) to 167.6 inches (Crew Cab, Long Bed) Length: Varies by cab and bed configuration (e.g., approx. 237 inches for Crew Cab, Long Bed) Weights Curb Weight: Approximately 6,000 - 7,000 lbs, depending on configuration Gvwr: Up to 9,700 lbs Max Towing Capacity: Up to 13,000 lbs (depending on configuration and options) Max Payload Capacity: Up to 4,000 lbs (depending on configuration and options) 🛡️ Safety Features Ratings NHTSA Front Impact: 5 Stars (for most configurations) NHTSA Side Impact: 5 Stars (for most configurations) IIHS Frontal Offset: Good (for most configurations) Active Features Traction Control: Standard Electronic Stability Control: Standard (StabiliTrak) ABS: Standard (4-wheel anti-lock braking system) Passive Features Airbags: Front airbags, available side-curtain airbags Seat Belts: Three-point safety belts with pretensioners 💡 Technology Features Infotainment Audio System: Available AM/FM stereo with CD player, MP3 playback, auxiliary input, and available Bose premium audio system. Navigation: Available factory-installed navigation system. Driver Assistance Parking Assist: Available rear parking assist sensors. Connectivity Bluetooth: Available Bluetooth for hands-free calling and audio streaming. 🔧 Maintenance Service Intervals Oil Change Interval: Approximately 5,000 - 7,500 miles or 6 months, depending on driving conditions and oil type (refer to manual for specific guidance) Transmission Fluid Change: Every 45,000 - 60,000 miles for typical use; sooner for severe use (refer to manual) Coolant Change: Initial change at 105,000 miles or 5 years, then every 50,000 miles or 5 years thereafter (Dex-Cool) Fluid Specifications Engine Oil Gasoline: SAE 5W-30, API SN or equivalent (e.g., ACDelcodex) Engine Oil Diesel: SAE 15W-40, API CJ-4 or CK-4 (e.g., ACDelco Premium Diesel) Transmission Fluid 6L90: Dexron VI Transmission Fluid Allison...
Available 4WD with electronic or manual shift transfer case
📐 Dimensions
Exterior
Wheelbase:
Approx. 143.5 inches (Regular Cab, Long Bed) to 167.6 inches (Crew Cab, Long Bed)
Length:
Varies by cab and bed configuration (e.g., approx. 237 inches for Crew Cab, Long Bed)
Weights
Curb Weight:
Approximately 6,000 - 7,000 lbs, depending on configuration
Gvwr:
Up to 9,700 lbs
Max Towing Capacity:
Up to 13,000 lbs (depending on configuration and options)
Max Payload Capacity:
Up to 4,000 lbs (depending on configuration and options)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5 Stars (for most configurations)
NHTSA Side Impact:
5 Stars (for most configurations)
IIHS Frontal Offset:
Good (for most configurations)
Active Features
Traction Control:
Standard
Electronic Stability Control:
Standard (StabiliTrak)
ABS:
Standard (4-wheel anti-lock braking system)
Passive Features
Airbags:
Front airbags, available side-curtain airbags
Seat Belts:
Three-point safety belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Available AM/FM stereo with CD player, MP3 playback, auxiliary input, and available Bose premium audio system.
Navigation:
Available factory-installed navigation system.
Driver Assistance
Parking Assist:
Available rear parking assist sensors.
Connectivity
Bluetooth:
Available Bluetooth for hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Approximately 5,000 - 7,500 miles or 6 months, depending on driving conditions and oil type (refer to manual for specific guidance)
Transmission Fluid Change:
Every 45,000 - 60,000 miles for typical use; sooner for severe use (refer to manual)
Coolant Change:
Initial change at 105,000 miles or 5 years, then every 50,000 miles or 5 years thereafter (Dex-Cool)
Fluid Specifications
Engine Oil Gasoline:
SAE 5W-30, API SN or equivalent (e.g., ACDelcodex)
Engine Oil Diesel:
SAE 15W-40, API CJ-4 or CK-4 (e.g., ACDelco Premium Diesel)
Transmission Fluid 6L90:
Dexron VI
Transmission Fluid Allison 1000:
Dexron III H or Dexron VI (check manual for exact specification)
Coolant:
GM P/N 12346175 (Orange) or equivalent Dex-Cool compatible antifreeze
Known Issues
Duramax Diesel Emissions:
Potential issues with Diesel Particulate Filter (DPF) regeneration and emissions control systems, especially with the LMM engine.
Injector Problems:
While generally robust, Duramax injectors can require service or replacement over time due to fuel quality or high mileage.
Transmission Cooling:
For heavy towing, ensuring proper transmission cooling is paramount to prevent overheating and premature wear.
📚 Vehicle History
Brand Heritage
Chevrolet Trucks:
Chevrolet has a long and established history of producing reliable and capable trucks, dating back to the early 20th century.
Model Evolution
Silverado Hd Lineage:
The Silverado HD models represent Chevrolet's commitment to the heavy-duty truck segment, building upon previous generations like the C/K series and early Silverado HD iterations.
Production
Generation Code:
GMT900 (This generation ran from 2007 to 2013 for Silverado HD)