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Chrysler 300 300M 2003 Service Repair Manual

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Basic Information Identification Make: Chrysler Model: 300 Model Variant: 300M Year: 2003 Codes Platform Code: LH (Second Generation) Introduction Market Position Positioning: The Chrysler 300M was positioned as a premium, American-made luxury sedan, emphasizing comfort, performance, and distinctive styling, often competing with European and Japanese luxury marques in its segment. Competitive Analysis Competitors: Competed with vehicles like the Lincoln LS, Cadillac DeVille, Buick Park Avenue, as well as import luxury sedans such as the Lexus ES, Acura TL, and BMW 5 Series (though at a slightly lower price point). Key Features Distinguishing Features: Distinctive European-inspired styling, spacious interior, powerful V6 engine, comfortable ride, and a focus on luxury appointments. Manual Value Value Proposition: Provides comprehensive, in-depth technical information essential for owners and mechanics to perform maintenance, troubleshooting, and repairs, saving time and money compared to dealership services. Manual Details Coverage Areas Engine Coverage: 3.5L V6 (EGG) Transmission Coverage: 42LE Automatic Transmission Body Style Coverage: 4-Door Sedan Trim Level Coverage: All 2003 Chrysler 300M trims Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Powertrain: Engine mechanical, engine control, fuel system, ignition system, exhaust system, cooling system, lubrication system, 42LE automatic transmission, torque converter. Chassis: Brake system (ABS, rear disc), steering system (power rack and pinion), suspension system (front struts, rear independent multilink), wheels and tires. Electrical: Body control module (BCM), powertrain control module (PCM), instrument cluster, lighting system (headlights, taillights, interior), power accessories (windows, locks, seats), audio system, climate control system, wiring diagrams, diagnostic trouble codes (DTCs). Body: Exterior body panels, interior trim, doors, windows, seats, glass, bumpers, structural components. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections. Repair: Engine component repair and replacement, transmission overhaul and service, brake system repair, steering and suspension component replacement, electrical component troubleshooting and repair, body panel repair. Diagnostics: Troubleshooting guides, diagnostic trouble code (DTC) interpretation, component testing procedures, diagnostic flowcharts. Specifications: Torque specifications, clearances, fluid capacities, diagnostic parameters, electrical schematics. Technical Depth Depth: Comprehensive, from basic scheduled maintenance to complete engine and transmission overhauls, including detailed electrical system diagnostics and wiring diagrams. Manual Specifications File Format File Type: PDF Searchable Text: Yes Printable: Yes Print Quality Quality: High resolution, clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Type: N/A (Digital Download) Completeness Completeness: Full factory service manual content. Engine Specifications Primary Engine Engine Code: EGG Engine Type: SOHC V6 Displacement: 3.5 Liters (215 cu. in.) Performance Horsepower: 255 hp @ 6400 rpm Torque: 250 lb-ft @ 3900 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Regular (87 Octane Recommended) Engine Management ECU: PCI Bus integrated powertrain control module (PCM) Emissions Control: Catalytic converter, O2 sensors, EGR system. Transmission Standard Transmission Type: 42LE Automatic Transmission Optional Transmission Type: N/A (Only 4-speed automatic available for this model) Features Gearing: 4-speed with electronic overdrive, adaptive electronic control. Fluid Specifications Fluid Type: ATF+4 (Chrysler Material Number 05013457AA) Fluid Capacities Capacity: 8.8 US quarts (8.3 Liters) Dimensions Exterior Length: 196.4 inches (4988 mm) Width: 74.4 inches (1890 mm) Height: 57.7 inches (1466 mm) Wheelbase: 112.1 inches (2847 mm) Front Track: 62.4 inches (1585 mm) Rear Track: 61.7 inches (1567 mm) Cargo Trunk Volume: 15.2 cu. ft. (430 L) Weights Curb Weight: 3799 lbs (1723 kg) Gross Vehicle Weight Rating Gvwr: 4750 lbs (2155 kg) Towing Capacity: Not Recommended Safety Features Ratings NHTSA Frontal Driver Impact: ★★★★☆ (4/5 Stars) NHTSA Frontal Passenger Impact: ★★★★☆ (4/5 Stars) IIHS Frontal Offset Impact: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) Brake Assist: Available Brake Assist (BA) Passive Features Airbags: Standard front advanced multi-stage airbags for driver and front passenger, optional front side-impact airbags. Seatbelts: 3-point front and rear seat belts with pretensioners and load limiters. Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system. Technology Features Infotainment Audio System: Available Infinity® premium audio system with CD player, AM/FM stereo. Navigation: Optional factory-installed navigation system. Driver Assistance Cruise Control: Standard cruise control. Parking Assist: Optional rear park assist sensors. Connectivity Telematics: Available SIRIUS Satellite Radio. Comfort Features Climate Control: Available dual-zone automatic climate control. Seating: Standard leather-trimmed seats, power adjustable front seats, heated front seats. Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (with synthetic blend oil). Air Filter Replacement: Every 30,000 miles or 24 months. Spark Plug Replacement: Every 100,000 miles (Long Life Spark Plugs). Coolant Flush: Every 100,000 miles or 5 years (using OAT coolant). Fluid Specifications Engine Oil Type: SAE 5W-30 (API Certified Synthetic Blend) Engine Oil Capacity: 4.5 US quarts (4.3 Liters) with filter change Coolant Type: Chrysler OAT (Organic Acid Technology) Antifreeze/Coolant (50/50 mix with distilled water) Brake Fluid Type: DOT 3 Power...
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Chrysler 300 300M 2003 Service Repair Manual
Basic Information
Identification
Make: Chrysler
Model: 300
Model Variant: 300M
Year: 2003
Codes
Platform Code: LH (Second Generation)
Introduction
Market Position
Positioning: The Chrysler 300M was positioned as a premium, American-made luxury sedan, emphasizing comfort, performance, and distinctive styling, often competing with European and Japanese luxury marques in its segment.
Competitive Analysis
Competitors: Competed with vehicles like the Lincoln LS, Cadillac DeVille, Buick Park Avenue, as well as import luxury sedans such as the Lexus ES, Acura TL, and BMW 5 Series (though at a slightly lower price point).
Key Features
Distinguishing Features: Distinctive European-inspired styling, spacious interior, powerful V6 engine, comfortable ride, and a focus on luxury appointments.
Manual Value
Value Proposition: Provides comprehensive, in-depth technical information essential for owners and mechanics to perform maintenance, troubleshooting, and repairs, saving time and money compared to dealership services.
Manual Details
Coverage Areas
Engine Coverage: 3.5L V6 (EGG)
Transmission Coverage: 42LE Automatic Transmission
Body Style Coverage: 4-Door Sedan
Trim Level Coverage: All 2003 Chrysler 300M trims
Page Count
Estimated Pages: 1500+
Manual Type
Type: Factory Service Manual / Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Engine mechanical, engine control, fuel system, ignition system, exhaust system, cooling system, lubrication system, 42LE automatic transmission, torque converter.
Chassis: Brake system (ABS, rear disc), steering system (power rack and pinion), suspension system (front struts, rear independent multilink), wheels and tires.
Electrical: Body control module (BCM), powertrain control module (PCM), instrument cluster, lighting system (headlights, taillights, interior), power accessories (windows, locks, seats), audio system, climate control system, wiring diagrams, diagnostic trouble codes (DTCs).
Body: Exterior body panels, interior trim, doors, windows, seats, glass, bumpers, structural components.
Procedures Included
Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections.
Repair: Engine component repair and replacement, transmission overhaul and service, brake system repair, steering and suspension component replacement, electrical component troubleshooting and repair, body panel repair.
Diagnostics: Troubleshooting guides, diagnostic trouble code (DTC) interpretation, component testing procedures, diagnostic flowcharts.
Specifications: Torque specifications, clearances, fluid capacities, diagnostic parameters, electrical schematics.
Technical Depth
Depth: Comprehensive, from basic scheduled maintenance to complete engine and transmission overhauls, including detailed electrical system diagnostics and wiring diagrams.
Manual Specifications
File Format
File Type: PDF
Searchable Text: Yes
Printable: Yes
Print Quality
Quality: High resolution, clear diagrams and text.
Binding Type
Binding: N/A (Digital Download)
Paper Type
Type: N/A (Digital Download)
Completeness
Completeness: Full factory service manual content.
Engine Specifications
Primary Engine
Engine Code: EGG
Engine Type: SOHC V6
Displacement: 3.5 Liters (215 cu. in.)
Performance
Horsepower: 255 hp @ 6400 rpm
Torque: 250 lb-ft @ 3900 rpm
Fuel System
Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI)
Fuel Type: Unleaded Regular (87 Octane Recommended)
Engine Management
ECU: PCI Bus integrated powertrain control module (PCM)
Emissions Control: Catalytic converter, O2 sensors, EGR system.
Transmission
Standard
Transmission Type: 42LE Automatic Transmission
Optional
Transmission Type: N/A (Only 4-speed automatic available for this model)
Features
Gearing: 4-speed with electronic overdrive, adaptive electronic control.
Fluid Specifications
Fluid Type: ATF+4 (Chrysler Material Number 05013457AA)
Fluid Capacities
Capacity: 8.8 US quarts (8.3 Liters)
Dimensions
Exterior
Length: 196.4 inches (4988 mm)
Width: 74.4 inches (1890 mm)
Height: 57.7 inches (1466 mm)
Wheelbase: 112.1 inches (2847 mm)
Front Track: 62.4 inches (1585 mm)
Rear Track: 61.7 inches (1567 mm)
Cargo
Trunk Volume: 15.2 cu. ft. (430 L)
Weights
Curb Weight: 3799 lbs (1723 kg)
Gross Vehicle Weight Rating Gvwr: 4750 lbs (2155 kg)
Towing Capacity: Not Recommended
Safety Features
Ratings
NHTSA Frontal Driver Impact: ★★★★☆ (4/5 Stars)
NHTSA Frontal Passenger Impact: ★★★★☆ (4/5 Stars)
IIHS Frontal Offset Impact: Good
Active Features
ABS: Standard Anti-lock Braking System (ABS)
Traction Control: Optional Traction Control System (TCS)
Brake Assist: Available Brake Assist (BA)
Passive Features
Airbags: Standard front advanced multi-stage airbags for driver and front passenger, optional front side-impact airbags.
Seatbelts: 3-point front and rear seat belts with pretensioners and load limiters.
Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system.
Technology Features
Infotainment
Audio System: Available Infinity® premium audio system with CD player, AM/FM stereo.
Navigation: Optional factory-installed navigation system.
Driver Assistance
Cruise Control: Standard cruise control.
Parking Assist: Optional rear park assist sensors.
Connectivity
Telematics: Available SIRIUS Satellite Radio.
Comfort Features
Climate Control: Available dual-zone automatic climate control.
Seating: Standard leather-trimmed seats, power adjustable front seats, heated front seats.
Maintenance
Service Intervals
Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (with synthetic blend oil).
Air Filter Replacement: Every 30,000 miles or 24 months.
Spark Plug Replacement: Every 100,000 miles (Long Life Spark Plugs).
Coolant Flush: Every 100,000 miles or 5 years (using OAT coolant).
Fluid Specifications
Engine Oil Type: SAE 5W-30 (API Certified Synthetic Blend)
Engine Oil Capacity: 4.5 US quarts (4.3 Liters) with filter change
Coolant Type: Chrysler OAT (Organic Acid Technology) Antifreeze/Coolant (50/50 mix with distilled water)
Brake Fluid Type: DOT 3
Power Steering Fluid Type: Chrysler Power Steering Fluid (Material Number 04303087)
Known Issues
Common Problems: Transmission solenoid failure (especially in early models), HVAC blower motor issues, power steering pump whine, occasional ABS sensor faults, and front suspension component wear (ball joints, control arm bushings).
Diagnostic Pointers: Erratic shifting or 'limp mode' often points to transmission issues. Clicking noise from front suspension can indicate worn ball joints or bushings.
Vehicle History
Brand Heritage
Heritage: Chrysler has a long history of producing large, comfortable American sedans, building upon a legacy that includes models like the Imperial and New Yorker, aiming for a blend of luxury and power.
Model Evolution
Evolution: The 300M was part of Chrysler's LH platform, which was designed with European styling influences. It succeeded the Chrysler LHS and Concorde, offering a more refined and European-centric driving experience compared to other Chrysler sedans of the era. It was produced for the 1999-2004 model years.
Production
Production Period: 1999-2004
Assembly Location: Brampton Assembly Plant, Brampton, Ontario, Canada
Awards & Recognition
Recognitions
Awards: Car and Driver magazine's '10Best' list in 2000. Often praised for its combination of performance, luxury, and value.
Ratings
Market Perception: Generally well-regarded for its distinctive styling and comfortable, powerful driving experience for its price point.
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