Chrysler 300M Concorde Intrepid 2002 Repair Service Manual
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🏷️ Basic Information Identification Make: Chrysler Model: 300M, Concorde, Intrepid Year: 2002 Codes Platform Code: LH (Second Generation) 👋 Introduction Market Position Segment: Large Sedan / Personal Luxury Car Competitive Analysis Key Competitors: Ford Crown Victoria, Chevrolet Impala, Toyota Avalon, Nissan Maxima, Buick Park Avenue Key Features Design Philosophy: European-inspired styling, spacious interior, strong V6 and V8 engine options (though V8 was limited for 2002, primarily the 300M Special) Target Audience: Buyers seeking a comfortable, powerful, and stylish American luxury sedan 📋 Manual Details Coverage Areas Primary Models Covered: Chrysler 300M, Chrysler Concorde, Dodge Intrepid Trim Levels Covered: All trim levels for the 2002 model year Page Count Estimated Pages: 2000+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain (FWD) Chassis: Suspension (Front & Rear), Steering, Brakes (ABS, Power Brakes) Electrical: Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Instrumentation, Audio Systems, HVAC Controls, Power Accessories, Anti-theft Systems Body: Exterior Body Panels, Interior Trim, Glass, Doors, Hood, Trunk Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), circuit diagrams, wiring schematics Repair: Component removal and installation, adjustments, calibration, overhaul procedures Special Tools: Identification and usage of Chrysler-specific or recommended tools Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts Diagnostics Level: Detailed diagnostic procedures, including waveform analysis and sensor data interpretation Rebuilds Covered: Engine and transmission rebuild procedures, including specifications and tolerances 📊 Manual Specifications File Format Searchability: Searchable text for quick information retrieval Resolution: High-resolution scans ensuring clarity of diagrams and text Printability: Printable pages for convenient workshop use Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Type: SOHC V6 Engine 1 Displacement: 3.5 Liters (3504 cc) Engine 1 Codes: EGW Engine 1 Horsepower: 255 hp @ 6400 rpm (300M Special) Engine 1 Torque: 255 lb-ft @ 4000 rpm (300M Special) Engine 2 Type: SOHC V6 Engine 2 Displacement: 3.5 Liters (3504 cc) Engine 2 Codes: EGE Engine 2 Horsepower: 200-214 hp (Concorde/Intrepid Standard) Engine 2 Torque: 220-225 lb-ft (Concorde/Intrepid Standard) Performance 0 60 Mph 300M Special: Approx. 7.0 seconds Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended, higher for 300M Special) Engine Oil Oil Type: SAE 10W-30 API Certified (Chrysler MS-6395) Oil Capacity: 4.7 Quarts (4.4 Liters) with filter 🔧 Transmission Standard Type: 4-Speed Automatic Transaxle Codes: 42LE Features Overdrive: Yes Select Range Transmission: Yes (Auto-Stick on 300M Special) Transmission Fluid Fluid Type: ATF+4 (Chrysler MS-9602) Fluid Capacity: Approx. 9.0 Quarts (8.5 Liters) for a complete fluid change 📐 Dimensions Exterior Wheelbase: 113.0 inches (2870 mm) Length 300M: 200.0 inches (5080 mm) Length Concorde Intrepid: 199.9 inches (5077 mm) Width: 74.4 inches (1890 mm) Height 300M: 56.6 inches (1438 mm) Height Concorde Intrepid: 56.7 inches (1440 mm) Interior Passenger Volume: Approximately 103.5 cubic feet Cargo Trunk Volume 300M: 16.5 cubic feet Trunk Volume Concorde Intrepid: 17.0 cubic feet Weights Curb Weight 300M Special: Approx. 3650 lbs (1656 kg) Curb Weight Concorde Intrepid: Approx. 3400-3500 lbs (1542-1588 kg) Wheels Tires Wheel Bolt Pattern: 5 x 100 mm Tire Size 300M Special: 225/55R17 Tire Size Concorde Intrepid: 205/65R15 or 215/55R16 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good NHTSA Front Impact Passenger: Good NHTSA Side Impact Front Driver: Good (for 300M/Concorde, Intrepid ratings may vary) Active Features ABS: Standard Traction Control: Optional on some models/trims Electronic Stability Control: Not typically available for this model year Passive Features Airbags Front: Standard dual front airbags Airbags Side: Optional front side-impact airbags Seatbelts: Pretensioner front seatbelts, LATCH child seat anchors 💡 Technology Features Infotainment Audio System: Available premium Infinity stereo systems, CD players, cassette players. Navigation: Optional factory navigation system available on some trims. Driver Assistance Cruise Control: Standard cruise control Parking Assist: Rear parking assist sensors were an option. Connectivity Remote Keyless Entry: Standard Security System: Factory anti-theft alarm system 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles or 6 months, depending on driving conditions and oil type used (refer to manual for specific recommendations). Transmission Fluid Change: Every 30,000-100,000 miles, depending on driving conditions and fluid type (ATF+4 recommended for extended life). Air Filter Replacement: Every 15,000-30,000 miles Spark Plug Replacement: Every 100,000 miles (Long-life Platinum or Iridium plugs) Fluid Specifications Coolant Type: Chrysler Long Life Antifreeze/Coolant (MS-9769) - OAT (Organic Acid Technology) Coolant Capacity: Approx. 11.0 Quarts (10.4 Liters) Brake Fluid Type: DOT 3 Power Steering Fluid Type: Chrysler Power Steering Fluid (MS-5901) or equivalent Mopar fluid. Known Issues Intake Manifold Gaskets: Leaking intake manifold gaskets (especially on 3.5L EGW engine) leading to coolant or vacuum leaks. Transmission Issues: Occasional transmission solenoid issues or harsh shifting, often resolvable...
Ford Crown Victoria, Chevrolet Impala, Toyota Avalon, Nissan Maxima, Buick Park Avenue
Key Features
Design Philosophy:
European-inspired styling, spacious interior, strong V6 and V8 engine options (though V8 was limited for 2002, primarily the 300M Special)
Target Audience:
Buyers seeking a comfortable, powerful, and stylish American luxury sedan
📋 Manual Details
Coverage Areas
Primary Models Covered:
Chrysler 300M, Chrysler Concorde, Dodge Intrepid
Trim Levels Covered:
All trim levels for the 2002 model year
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain (FWD)
Chassis:
Suspension (Front & Rear), Steering, Brakes (ABS, Power Brakes)
Electrical:
Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Instrumentation, Audio Systems, HVAC Controls, Power Accessories, Anti-theft Systems
Body:
Exterior Body Panels, Interior Trim, Glass, Doors, Hood, Trunk
Component removal and installation, adjustments, calibration, overhaul procedures
Special Tools:
Identification and usage of Chrysler-specific or recommended tools
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts
Diagnostics Level:
Detailed diagnostic procedures, including waveform analysis and sensor data interpretation
Rebuilds Covered:
Engine and transmission rebuild procedures, including specifications and tolerances
📊 Manual Specifications
File Format
Searchability:
Searchable text for quick information retrieval
Resolution:
High-resolution scans ensuring clarity of diagrams and text
Printability:
Printable pages for convenient workshop use
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Type:
SOHC V6
Engine 1 Displacement:
3.5 Liters (3504 cc)
Engine 1 Codes:
EGW
Engine 1 Horsepower:
255 hp @ 6400 rpm (300M Special)
Engine 1 Torque:
255 lb-ft @ 4000 rpm (300M Special)
Engine 2 Type:
SOHC V6
Engine 2 Displacement:
3.5 Liters (3504 cc)
Engine 2 Codes:
EGE
Engine 2 Horsepower:
200-214 hp (Concorde/Intrepid Standard)
Engine 2 Torque:
220-225 lb-ft (Concorde/Intrepid Standard)
Performance
0 60 Mph 300M Special:
Approx. 7.0 seconds
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended, higher for 300M Special)
Engine Oil
Oil Type:
SAE 10W-30 API Certified (Chrysler MS-6395)
Oil Capacity:
4.7 Quarts (4.4 Liters) with filter
🔧 Transmission
Standard
Type:
4-Speed Automatic Transaxle
Codes:
42LE
Features
Overdrive:
Yes
Select Range Transmission:
Yes (Auto-Stick on 300M Special)
Transmission Fluid
Fluid Type:
ATF+4 (Chrysler MS-9602)
Fluid Capacity:
Approx. 9.0 Quarts (8.5 Liters) for a complete fluid change
📐 Dimensions
Exterior
Wheelbase:
113.0 inches (2870 mm)
Length 300M:
200.0 inches (5080 mm)
Length Concorde Intrepid:
199.9 inches (5077 mm)
Width:
74.4 inches (1890 mm)
Height 300M:
56.6 inches (1438 mm)
Height Concorde Intrepid:
56.7 inches (1440 mm)
Interior
Passenger Volume:
Approximately 103.5 cubic feet
Cargo
Trunk Volume 300M:
16.5 cubic feet
Trunk Volume Concorde Intrepid:
17.0 cubic feet
Weights
Curb Weight 300M Special:
Approx. 3650 lbs (1656 kg)
Curb Weight Concorde Intrepid:
Approx. 3400-3500 lbs (1542-1588 kg)
Wheels Tires
Wheel Bolt Pattern:
5 x 100 mm
Tire Size 300M Special:
225/55R17
Tire Size Concorde Intrepid:
205/65R15 or 215/55R16
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good
NHTSA Front Impact Passenger:
Good
NHTSA Side Impact Front Driver:
Good (for 300M/Concorde, Intrepid ratings may vary)
Active Features
ABS:
Standard
Traction Control:
Optional on some models/trims
Electronic Stability Control:
Not typically available for this model year
Passive Features
Airbags Front:
Standard dual front airbags
Airbags Side:
Optional front side-impact airbags
Seatbelts:
Pretensioner front seatbelts, LATCH child seat anchors
💡 Technology Features
Infotainment
Audio System:
Available premium Infinity stereo systems, CD players, cassette players.
Navigation:
Optional factory navigation system available on some trims.
Driver Assistance
Cruise Control:
Standard cruise control
Parking Assist:
Rear parking assist sensors were an option.
Connectivity
Remote Keyless Entry:
Standard
Security System:
Factory anti-theft alarm system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).
Transmission Fluid Change:
Every 30,000-100,000 miles, depending on driving conditions and fluid type (ATF+4 recommended for extended life).
Air Filter Replacement:
Every 15,000-30,000 miles
Spark Plug Replacement:
Every 100,000 miles (Long-life Platinum or Iridium plugs)
Fluid Specifications
Coolant Type:
Chrysler Long Life Antifreeze/Coolant (MS-9769) - OAT (Organic Acid Technology)
Coolant Capacity:
Approx. 11.0 Quarts (10.4 Liters)
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
Chrysler Power Steering Fluid (MS-5901) or equivalent Mopar fluid.
Known Issues
Intake Manifold Gaskets:
Leaking intake manifold gaskets (especially on 3.5L EGW engine) leading to coolant or vacuum leaks.
Transmission Issues:
Occasional transmission solenoid issues or harsh shifting, often resolvable with fluid/filter change and relearning procedures.
Power Window Motors:
Failure of power window motors and regulators.
Heater Core:
Heater core leaks, often requiring dashboard removal for replacement.
Suspension Components:
Wear in control arm bushings and ball joints due to vehicle weight and mileage.
📚 Vehicle History
Brand Heritage
Brand Focus:
Chrysler historically positioned itself as a premium American automotive brand, often emphasizing luxury and performance.
Model Evolution
Lh Platform:
These vehicles are based on the second generation of Chrysler's LH platform, known for its distinctive cab-forward design and European styling influences.
300M Special Variant:
The 300M Special, introduced for 2002, was a performance-oriented variant featuring the more powerful 3.5L EGW engine, revised suspension tuning, and unique styling cues.
Production
Manufacturing Plant:
Bramalea, Ontario, Canada
Production Years Lh Gen:
1998-2004
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
Chrysler 300M was recognized by Car and Driver as one of the Ten Best Cars in America for 1999.
Motor Trend Car Of The Year:
Not a direct winner for this specific year, but the LH platform vehicles generally received positive reviews for their design and execution.
Ratings
Insurance Institute Highway Safety:
Good performance in front and side impact crash tests for the relevant models.