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Chrysler Aspen 2007-2009 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Aspen Year: 2007-2009 Generation Generation Code: 2nd Generation (2007-2009) 👋 Introduction Market Position Vehicle Class: Full-size luxury SUV Target Audience: Families seeking a spacious, comfortable, and capable vehicle with luxury features. Competitive Analysis Key Competitors: Chevrolet Tahoe, GMC Yukon, Ford Expedition, Toyota Sequoia, Cadillac Escalade, Lincoln Navigator. Key Features Body Styles: Four-door SUV. Seating Capacity: Available in 7 or 8-passenger configurations. 📋 Manual Details Coverage Areas Coverage Summary: Comprehensive service, repair, and diagnostic information for all Chrysler Aspen models produced from 2007 to 2009. Page Count Estimated Page Count: 2000+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine disassembly, assembly, inspection, and repair for both available engine variants. Engine Performance: Engine tuning, diagnostic procedures for performance issues, emissions control systems. Transmission Automatic: Diagnosis, overhaul, and repair of the 545RFE and 5-45RFE automatic transmissions. Drivetrain: Front and rear axle assembly, propeller shafts, CV joints, differential service. Suspension: Front and rear suspension component inspection, replacement, and alignment procedures. Brakes: Hydraulic brake system diagnostics, pad/rotor replacement, caliper service, ABS system troubleshooting. Steering: Power steering system diagnosis, pump and rack replacement, alignment specifications. Electrical System: Detailed wiring diagrams, component testing, charging system, starting system, lighting, power accessories. Body And Frame: Body panel repair, door mechanisms, glass replacement, structural repair guidelines. Heating Ventilation Air Conditioning HVAC: HVAC system diagnostics, refrigerant handling, component replacement (compressor, condenser, evaporator). Restraints System: Airbag system diagnostics, component replacement, SRS warning light troubleshooting. Diagnostic Trouble Codes DTC: Comprehensive listing of DTCs, their definitions, and diagnostic procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs. Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs. Troubleshooting Guides: Step-by-step diagnostic procedures for common and uncommon vehicle issues. Wiring Diagrams: High-quality, detailed electrical schematic diagrams for all vehicle systems. Torque Specifications: Precise torque values for all fasteners and critical components. Diagnostic Tool Usage: Guidance on using factory or aftermarket diagnostic scan tools. Technical Depth Depth: Factory-level diagnostic and repair procedures, suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF with clear text and image rendering. Print Quality Printability: Printable pages for easy reference during repairs. Binding Type Digital Format: Accessible via digital device (computer, tablet, smartphone). Paper Type Digital Features: Bookmark functionality, text search, zoom capabilities. ⚙️ Engine Specifications Primary Engine Engine 1 Type: 5.7L HEMI V8 Engine 1 Displacement: 5654 cc Engine 1 Horsepower: 357 hp @ 5000 rpm Engine 1 Torque: 389 lb-ft @ 4000 rpm Engine 2 Engine 2 Type: 4.7L Magnum V8 (early models, less common) Engine 2 Displacement: 4701 cc Engine 2 Horsepower: 235 hp @ 5100 rpm Engine 2 Torque: 305 lb-ft @ 3600 rpm Performance Fuel Type: Unleaded gasoline Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Engine Management Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) Emissions Control Emissions Systems: Catalytic converter, EGR system, PCV system. 🔧 Transmission Standard Transmission Type: 5-Speed Automatic (545RFE) Optional Optional Transmission: Not applicable for the Aspen model years covered. Features Transmission Features: Electronically controlled with overdrive, Tow/Haul mode. Fluid Type Transmission Fluid: Mopar ATF+4 (MS-9602) Transmission Capacity Fluid Capacity Quarts: Approximately 9-10 quarts (dry fill) 📐 Dimensions Exterior Length: 200.7 inches (5098 mm) Width: 79.0 inches (2007 mm) Height: 74.7 inches (1897 mm) Wheelbase: 119.1 inches (3025 mm) Interior Passenger Volume: Approx. 140 cu ft Cargo Cargo Volume Behind 3Rd Row: Approx. 20.1 cu ft Cargo Volume Behind 2Nd Row: Approx. 65.7 cu ft Cargo Volume Behind 1St Row: Approx. 103.0 cu ft Weights Curb Weight: 5,500 - 5,800 lbs (2495 - 2631 kg) Gross Vehicle Weight Rating Gvwr: 7,200 lbs (3266 kg) Towing Capacity: Up to 8,950 lbs (4059 kg) (with optional towing package) 🛡️ Safety Features Ratings NHTSA Front Crash Test Driver: Not rated for these specific years NHTSA Front Crash Test Passenger: Not rated for these specific years IIHS Front Crash Rating: Good (for comparable models) IIHS Side Crash Rating: Acceptable (for comparable models) Active Features Electronic Stability Control Esc: Standard Traction Control: Standard Anti-Lock Braking System ABS: Standard Brake Assist: Standard Passive Features Airbags Front: Multi-stage front airbags Airbags Side: Available front and rear side curtain airbags Seat Belts: Three-point seat belts with pretensioners for all occupants. Child Seat Anchors: LATCH (Lower Anchors and Tethers for CHildren) system. 💡 Technology Features Infotainment Infotainment System: Available Uconnect infotainment system with navigation, SiriusXM Satellite Radio, voice command, and auxiliary input. Audio Options: Premium Boston Acoustics audio system available. Driver Assistance Parking Assist: Available rear parking assist system (ParkSense). Rearview Camera: Available rearview camera system. Connectivity Connectivity Features: Bluetooth connectivity for hands-free calling (with Uconnect system). Comfort Features Power Seats: Available power-adjustable front seats...
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Chrysler Aspen 2007-2009 Service Repair Workshop ManualChrysler Aspen 2007-2009 Service Repair Workshop ManualChrysler Aspen 2007-2009 Service Repair Workshop ManualChrysler Aspen 2007-2009 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Aspen
Year:
2007-2009
Generation
Generation Code:
2nd Generation (2007-2009)
👋 Introduction
Market Position
Vehicle Class:
Full-size luxury SUV
Target Audience:
Families seeking a spacious, comfortable, and capable vehicle with luxury features.
Competitive Analysis
Key Competitors:
Chevrolet Tahoe, GMC Yukon, Ford Expedition, Toyota Sequoia, Cadillac Escalade, Lincoln Navigator.
Key Features
Body Styles:
Four-door SUV.
Seating Capacity:
Available in 7 or 8-passenger configurations.
📋 Manual Details
Coverage Areas
Coverage Summary:
Comprehensive service, repair, and diagnostic information for all Chrysler Aspen models produced from 2007 to 2009.
Page Count
Estimated Page Count:
2000+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, assembly, inspection, and repair for both available engine variants.
Engine Performance:
Engine tuning, diagnostic procedures for performance issues, emissions control systems.
Transmission Automatic:
Diagnosis, overhaul, and repair of the 545RFE and 5-45RFE automatic transmissions.
Drivetrain:
Front and rear axle assembly, propeller shafts, CV joints, differential service.
Suspension:
Front and rear suspension component inspection, replacement, and alignment procedures.
Brakes:
Hydraulic brake system diagnostics, pad/rotor replacement, caliper service, ABS system troubleshooting.
Steering:
Power steering system diagnosis, pump and rack replacement, alignment specifications.
Electrical System:
Detailed wiring diagrams, component testing, charging system, starting system, lighting, power accessories.
Body And Frame:
Body panel repair, door mechanisms, glass replacement, structural repair guidelines.
Heating Ventilation Air Conditioning HVAC:
HVAC system diagnostics, refrigerant handling, component replacement (compressor, condenser, evaporator).
Restraints System:
Airbag system diagnostics, component replacement, SRS warning light troubleshooting.
Diagnostic Trouble Codes DTC:
Comprehensive listing of DTCs, their definitions, and diagnostic procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs.
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and uncommon vehicle issues.
Wiring Diagrams:
High-quality, detailed electrical schematic diagrams for all vehicle systems.
Torque Specifications:
Precise torque values for all fasteners and critical components.
Diagnostic Tool Usage:
Guidance on using factory or aftermarket diagnostic scan tools.
Technical Depth
Depth:
Factory-level diagnostic and repair procedures, suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with clear text and image rendering.
Print Quality
Printability:
Printable pages for easy reference during repairs.
Binding Type
Digital Format:
Accessible via digital device (computer, tablet, smartphone).
Paper Type
Digital Features:
Bookmark functionality, text search, zoom capabilities.
⚙️ Engine Specifications
Primary Engine
Engine 1 Type:
5.7L HEMI V8
Engine 1 Displacement:
5654 cc
Engine 1 Horsepower:
357 hp @ 5000 rpm
Engine 1 Torque:
389 lb-ft @ 4000 rpm
Engine 2
Engine 2 Type:
4.7L Magnum V8 (early models, less common)
Engine 2 Displacement:
4701 cc
Engine 2 Horsepower:
235 hp @ 5100 rpm
Engine 2 Torque:
305 lb-ft @ 3600 rpm
Performance
Fuel Type:
Unleaded gasoline
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Engine Management
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP)
Emissions Control
Emissions Systems:
Catalytic converter, EGR system, PCV system.
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic (545RFE)
Optional
Optional Transmission:
Not applicable for the Aspen model years covered.
Features
Transmission Features:
Electronically controlled with overdrive, Tow/Haul mode.
Fluid Type
Transmission Fluid:
Mopar ATF+4 (MS-9602)
Transmission Capacity
Fluid Capacity Quarts:
Approximately 9-10 quarts (dry fill)
📐 Dimensions
Exterior
Length:
200.7 inches (5098 mm)
Width:
79.0 inches (2007 mm)
Height:
74.7 inches (1897 mm)
Wheelbase:
119.1 inches (3025 mm)
Interior
Passenger Volume:
Approx. 140 cu ft
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 20.1 cu ft
Cargo Volume Behind 2Nd Row:
Approx. 65.7 cu ft
Cargo Volume Behind 1St Row:
Approx. 103.0 cu ft
Weights
Curb Weight:
5,500 - 5,800 lbs (2495 - 2631 kg)
Gross Vehicle Weight Rating Gvwr:
7,200 lbs (3266 kg)
Towing Capacity:
Up to 8,950 lbs (4059 kg) (with optional towing package)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Driver:
Not rated for these specific years
NHTSA Front Crash Test Passenger:
Not rated for these specific years
IIHS Front Crash Rating:
Good (for comparable models)
IIHS Side Crash Rating:
Acceptable (for comparable models)
Active Features
Electronic Stability Control Esc:
Standard
Traction Control:
Standard
Anti-Lock Braking System ABS:
Standard
Brake Assist:
Standard
Passive Features
Airbags Front:
Multi-stage front airbags
Airbags Side:
Available front and rear side curtain airbags
Seat Belts:
Three-point seat belts with pretensioners for all occupants.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system.
💡 Technology Features
Infotainment
Infotainment System:
Available Uconnect infotainment system with navigation, SiriusXM Satellite Radio, voice command, and auxiliary input.
Audio Options:
Premium Boston Acoustics audio system available.
Driver Assistance
Parking Assist:
Available rear parking assist system (ParkSense).
Rearview Camera:
Available rearview camera system.
Connectivity
Connectivity Features:
Bluetooth connectivity for hands-free calling (with Uconnect system).
Comfort Features
Power Seats:
Available power-adjustable front seats with memory function.
Climate Control:
Available dual-zone automatic climate control and rear climate controls.
Entertainment:
Available rear-seat entertainment system with DVD player.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 miles (9,600 km) or 6 months, whichever comes first (severe duty may require more frequent changes).
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed.
Spark Plug Replacement:
2007: 100,000 miles (160,000 km) for 5.7L HEMI; 2008-2009: Not specified for HEMI in standard manual, typically 100,000 miles for iridium plugs.
Transmission Fluid Change:
Every 60,000 miles (96,000 km) or based on towing conditions.
Fluid Specifications
Engine Oil:
SAE 5W-20, API Certified (MS-6395 recommended)
Engine Coolant:
HOAT (Hybrid Organic Acid Technology) coolant, Mopar OAT (Orange) or equivalent.
Brake Fluid:
DOT 3
Power Steering Fluid:
Mopar Power Steering Fluid or ATF+4
Known Issues
Common Problems:
Rear differential pinion seal leaks, HVAC blower motor failures, PCM (Powertrain Control Module) issues, ABS sensor failures, potential for oil sludge buildup if maintenance is neglected.
Common Problems 2:
Interior trim fitment and squeaks, power liftgate issues, fuel pump failures.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Chrysler, an iconic American automotive manufacturer, has a long history of producing vehicles known for their comfort, style, and innovation.
Model Evolution
Aspen Introduction:
The Chrysler Aspen was introduced for the 2007 model year as a luxury full-size SUV, serving as a sister vehicle to the Dodge Durango.
Platform Sharing:
Built on the Chrysler's Group's WK platform (shared with Dodge Durango).
Production
Production Years:
2007-2009
Manufacturing Plant:
Newark, Delaware, USA (for most models).
Discontinuation:
Production ceased after the 2009 model year due to economic conditions and shifting market demands.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Generally received decent safety scores for its class, but specific awards are scarce due to its short production run and shared platform.
Ratings
Consumer Ratings:
Mixed consumer reviews, often praised for its spacious interior and HEMI V8 power, but criticized for fuel economy and some reliability concerns compared to competitors.
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