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Chrysler Aspen Complete Workshop Service Repair Manual 2007 2008 2009

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🏷️ Basic Information Identification Make: Chrysler Model: Aspen Years Covered: 2007, 2008, 2009 Body Style: Full-size SUV Generation Generation: First Generation (2007-2009) Codes Chassis Code: HG (based on Dodge Durango platform) 👋 Introduction Market Position Segment: Full-size luxury SUV Target Audience: Families, towing needs, luxury vehicle segment Competitive Analysis Competitors: Chevrolet Tahoe, GMC Yukon, Ford Expedition, Toyota Sequoia Key Features Distinguishing Features: Three-row seating, premium interior options, powerful engine choices, towing capability Badge Engineering: Shared platform and components with the Dodge Durango 📋 Manual Details Coverage Areas Diagnostic Procedures: Comprehensive Repair Procedures: Complete Maintenance Schedules: Detailed Wiring Diagrams: Included Troubleshooting Guides: Extensive Page Count Estimated Page Count: Approximately 3000+ pages Manual Type Type: Factory Workshop Service Repair Manual Language Language: English Format Format: Digital PDF 📖 Manual Coverage Systems Covered Engine: 4.7L Magnum V8, 5.7L HEMI V8 Transmission: 545RFE (5-Speed Automatic) Drivetrain: 4WD (NV244 transfer case), RWD Suspension: Independent Front Suspension (IFS), Multi-link Rear Suspension Brakes: Front ventilated discs, Rear solid discs, ABS, Electronic Brake Force Distribution (EBD) Steering: Power rack and pinion Electrical: All circuits, Battery, Charging, Starting, Lighting, Accessories, Powertrain Control Module (PCM), Body Control Module (BCM), Infotainment Climate Control: HVAC, Automatic Temperature Control (ATC) Body And Interior: Body panels, Doors, Seats, Trim, Glass, Sunroof Safety Systems: Airbags, Seatbelts, ABS, Traction Control, Electronic Stability Control (ESC) Procedures Included Engine Overhaul: Complete rebuild procedures Transmission Rebuild: Detailed disassembly and assembly instructions Brake System Repair: Pad/rotor replacement, caliper service, bleeding procedures Suspension Component Replacement: Ball joints, control arms, struts, shocks Electrical Component Testing: Component diagnosis and replacement procedures HVAC System Repair: Component replacement, refrigerant handling Bodywork And Collision Repair: Panel alignment, welding, cosmetic repair Diagnostic Troubleshooting: Step-by-step fault finding for all systems Routine Maintenance: Oil changes, filter replacements, fluid checks Timing Belt Or Chain Service: Specific to engine type Torque Specifications: All critical fasteners Technical Depth Depth: Factory-level diagnostic and repair information Precision: Detailed specifications for all repair operations Diagnostics: Includes diagnostic trouble codes (DTCs) and their meanings Schematics: Comprehensive electrical and vacuum schematics 📊 Manual Specifications File Format Format: PDF (Searchable Text) Print Quality Resolution: High-resolution scans, clear text and diagrams Binding Type Binding: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) Digital Features Searchability: Fully searchable text for quick information retrieval Navigation: Hyperlinked table of contents for easy navigation Printability: Printable pages for on-the-go referencing ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 4.7L (287 cu in) Engine 1 Configuration: SOHC V8 (Magnum) Engine 1 Horsepower: 303 hp @ 5650 rpm Engine 1 Torque: 330 lb-ft @ 3950 rpm Optional Engine Engine 2 Displacement: 5.7L (345 cu in) Engine 2 Configuration: OHV V8 (HEMI) with Multi-Displacement System (MDS) Engine 2 Horsepower: 350 hp @ 5000 rpm Engine 2 Torque: 390 lb-ft @ 3950 rpm Performance Fuel Type: Unleaded Gasoline Fuel System Injection Type: Sequential Electronic Fuel Injection (SEFI) Engine Management ECU: Chrysler Powertrain Control Module (PCM) 🔧 Transmission Standard Transmission Type: 545RFE 5-Speed Automatic Transmission Fluid Type: ATF+4 (MS-9602) Optional Transfer Case Type: NV244 Electronic Shift-on-the-Fly (ESOF) 2-speed transfer case (4WD models) Features Overdrive Gears: 5 📐 Dimensions Exterior Length: 200.1 inches (5083 mm) Width: 79.1 inches (2009 mm) Height: 74.5 inches (1892 mm) Wheelbase: 119.2 inches (3028 mm) Interior Seating Capacity: 7 or 8 passengers (depending on second-row configuration) Cargo Cargo Volume Behind 3Rd Row: 16.2 cu ft (459 L) Cargo Volume Behind 2Nd Row: 49.5 cu ft (1402 L) Cargo Volume Behind 1St Row: 99.7 cu ft (2823 L) Weights Curb Weight Approx: 5175 - 5500 lbs (2347 - 2495 kg) Gross Vehicle Weight Rating Gvwr Approx: 6800 - 7000 lbs (3084 - 3175 kg) Towing Capacity Max: 7,000 - 7,550 lbs (3175 - 3425 kg) (depending on configuration) Wheels And Tires Wheel Bolt Pattern: 5x5.5 inches (139.7 mm) Standard Tire Size: P265/65R18 Available Wheel Size: 18-inch, 20-inch aluminum wheels 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 4-Star Driver, 5-Star Passenger NHTSA Side Impact Rating: 5-Star All Seats IIHS Rollover Rating: Four-Star (based on calculated coefficient of rollover) Active Features Electronic Stability Control: Standard (Electronic Stability Program - ESP) Traction Control: Standard (Traction Control System - TCS) Anti Lock Brakes: Standard (ABS) Brake Assist: Available Passive Features Airbag System: Multi-stage front airbags, front side-impact airbags, three-row side-curtain airbags Seatbelt Pretensioners: Front row standard Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Infotainment System: Available Uconnect infotainment system with touchscreen navigation, SiriusXM Satellite Radio. Audio Options: Premium audio systems (e.g., Boston Acoustics) available. Driver Assistance Parking Assist: Available ParkSense rear parking assist system. Rearview Camera: Available rearview camera integrated with infotainment screen. Connectivity Bluetooth: Available Uconnect Bluetooth hands-free communication. Comfort Features Climate Control: Available dual-zone or tri-zone automatic temperature control. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles (6,000 km) or 6 months, whichever comes first...
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Chrysler Aspen Complete Workshop Service Repair Manual 2007 2008 2009
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Aspen
Years Covered:
2007, 2008, 2009
Body Style:
Full-size SUV
Generation
Generation:
First Generation (2007-2009)
Codes
Chassis Code:
HG (based on Dodge Durango platform)
👋 Introduction
Market Position
Segment:
Full-size luxury SUV
Target Audience:
Families, towing needs, luxury vehicle segment
Competitive Analysis
Competitors:
Chevrolet Tahoe, GMC Yukon, Ford Expedition, Toyota Sequoia
Key Features
Distinguishing Features:
Three-row seating, premium interior options, powerful engine choices, towing capability
Badge Engineering:
Shared platform and components with the Dodge Durango
📋 Manual Details
Coverage Areas
Diagnostic Procedures:
Comprehensive
Repair Procedures:
Complete
Maintenance Schedules:
Detailed
Wiring Diagrams:
Included
Troubleshooting Guides:
Extensive
Page Count
Estimated Page Count:
Approximately 3000+ pages
Manual Type
Type:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital PDF
📖 Manual Coverage
Systems Covered
Engine:
4.7L Magnum V8, 5.7L HEMI V8
Transmission:
545RFE (5-Speed Automatic)
Drivetrain:
4WD (NV244 transfer case), RWD
Suspension:
Independent Front Suspension (IFS), Multi-link Rear Suspension
Brakes:
Front ventilated discs, Rear solid discs, ABS, Electronic Brake Force Distribution (EBD)
Steering:
Power rack and pinion
Electrical:
All circuits, Battery, Charging, Starting, Lighting, Accessories, Powertrain Control Module (PCM), Body Control Module (BCM), Infotainment
Climate Control:
HVAC, Automatic Temperature Control (ATC)
Body And Interior:
Body panels, Doors, Seats, Trim, Glass, Sunroof
Safety Systems:
Airbags, Seatbelts, ABS, Traction Control, Electronic Stability Control (ESC)
Procedures Included
Engine Overhaul:
Complete rebuild procedures
Transmission Rebuild:
Detailed disassembly and assembly instructions
Brake System Repair:
Pad/rotor replacement, caliper service, bleeding procedures
Suspension Component Replacement:
Ball joints, control arms, struts, shocks
Electrical Component Testing:
Component diagnosis and replacement procedures
HVAC System Repair:
Component replacement, refrigerant handling
Bodywork And Collision Repair:
Panel alignment, welding, cosmetic repair
Diagnostic Troubleshooting:
Step-by-step fault finding for all systems
Routine Maintenance:
Oil changes, filter replacements, fluid checks
Timing Belt Or Chain Service:
Specific to engine type
Torque Specifications:
All critical fasteners
Technical Depth
Depth:
Factory-level diagnostic and repair information
Precision:
Detailed specifications for all repair operations
Diagnostics:
Includes diagnostic trouble codes (DTCs) and their meanings
Schematics:
Comprehensive electrical and vacuum schematics
📊 Manual Specifications
File Format
Format:
PDF (Searchable Text)
Print Quality
Resolution:
High-resolution scans, clear text and diagrams
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
Digital Features
Searchability:
Fully searchable text for quick information retrieval
Navigation:
Hyperlinked table of contents for easy navigation
Printability:
Printable pages for on-the-go referencing
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
4.7L (287 cu in)
Engine 1 Configuration:
SOHC V8 (Magnum)
Engine 1 Horsepower:
303 hp @ 5650 rpm
Engine 1 Torque:
330 lb-ft @ 3950 rpm
Optional Engine
Engine 2 Displacement:
5.7L (345 cu in)
Engine 2 Configuration:
OHV V8 (HEMI) with Multi-Displacement System (MDS)
Engine 2 Horsepower:
350 hp @ 5000 rpm
Engine 2 Torque:
390 lb-ft @ 3950 rpm
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Injection Type:
Sequential Electronic Fuel Injection (SEFI)
Engine Management
ECU:
Chrysler Powertrain Control Module (PCM)
🔧 Transmission
Standard
Transmission Type:
545RFE 5-Speed Automatic
Transmission Fluid Type:
ATF+4 (MS-9602)
Optional
Transfer Case Type:
NV244 Electronic Shift-on-the-Fly (ESOF) 2-speed transfer case (4WD models)
Features
Overdrive Gears:
5
📐 Dimensions
Exterior
Length:
200.1 inches (5083 mm)
Width:
79.1 inches (2009 mm)
Height:
74.5 inches (1892 mm)
Wheelbase:
119.2 inches (3028 mm)
Interior
Seating Capacity:
7 or 8 passengers (depending on second-row configuration)
Cargo
Cargo Volume Behind 3Rd Row:
16.2 cu ft (459 L)
Cargo Volume Behind 2Nd Row:
49.5 cu ft (1402 L)
Cargo Volume Behind 1St Row:
99.7 cu ft (2823 L)
Weights
Curb Weight Approx:
5175 - 5500 lbs (2347 - 2495 kg)
Gross Vehicle Weight Rating Gvwr Approx:
6800 - 7000 lbs (3084 - 3175 kg)
Towing Capacity Max:
7,000 - 7,550 lbs (3175 - 3425 kg) (depending on configuration)
Wheels And Tires
Wheel Bolt Pattern:
5x5.5 inches (139.7 mm)
Standard Tire Size:
P265/65R18
Available Wheel Size:
18-inch, 20-inch aluminum wheels
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
4-Star Driver, 5-Star Passenger
NHTSA Side Impact Rating:
5-Star All Seats
IIHS Rollover Rating:
Four-Star (based on calculated coefficient of rollover)
Active Features
Electronic Stability Control:
Standard (Electronic Stability Program - ESP)
Traction Control:
Standard (Traction Control System - TCS)
Anti Lock Brakes:
Standard (ABS)
Brake Assist:
Available
Passive Features
Airbag System:
Multi-stage front airbags, front side-impact airbags, three-row side-curtain airbags
Seatbelt Pretensioners:
Front row standard
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Infotainment System:
Available Uconnect infotainment system with touchscreen navigation, SiriusXM Satellite Radio.
Audio Options:
Premium audio systems (e.g., Boston Acoustics) available.
Driver Assistance
Parking Assist:
Available ParkSense rear parking assist system.
Rearview Camera:
Available rearview camera integrated with infotainment screen.
Connectivity
Bluetooth:
Available Uconnect Bluetooth hands-free communication.
Comfort Features
Climate Control:
Available dual-zone or tri-zone automatic temperature control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first (severe duty); 7,500 miles (12,000 km) or 12 months (normal duty) - check owner's manual for specifics.
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km), or as needed based on driving conditions.
Cabin Air Filter Replacement:
Every 15,000 - 20,000 miles (24,000 - 32,000 km).
Transmission Fluid Change:
Every 30,000 - 60,000 miles (48,000 - 96,000 km), or every 3-4 years.
Coolant Flush Replacement:
Every 60,000 miles (96,000 km) or 5 years.
Fluid Specifications
Engine Oil Specification:
SAE 5W-20 (for both 4.7L and 5.7L HEMI)
Engine Oil Capacity:
4.7L: 6 quarts (5.7 L); 5.7L HEMI: 7 quarts (6.6 L)
Coolant Type:
Mopar OAT (Orange) Antifreeze/Engine Coolant
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
Chrysler Power Steering Fluid (or equivalent)
Known Issues
Common Problems:
Rattles from rear suspension, potential for evaporative emissions (EVAP) system leaks (e.g., gas cap, charcoal canister), brake wear, minor electrical glitches, HEMI MDS lifter tick (less common than in some other HEMI applications).
Spark Plugs
4.7L Spark Plug Type:
Champion copper core (or equivalent)
5.7L Hemi Spark Plug Type:
NGK (OEM) or Champion iridium (recommended)
📚 Vehicle History
Brand Heritage
Brand Focus:
Chrysler positioned as a premium marque within the DaimlerChrysler portfolio
Model Evolution
Introduction:
Launched for the 2007 model year as Chrysler's first full-size SUV.
Platform Sharing:
Based on the second-generation Dodge Durango platform, but with distinct Chrysler styling and interior appointments.
Updates:
Minor updates and feature shuffling between 2007 and 2009.
Production
Manufacturing Location:
Jefferson North Assembly, Detroit, Michigan, USA
Production End Year:
2009 (Discontinued after the 2009 model year due to economic conditions and declining SUV sales)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received good safety ratings from NHTSA and IIHS for its class during its production run.
Ratings
Consumer Ratings General:
Varied consumer satisfaction, often praised for comfort and space, but some critical reviews regarding fuel economy and perceived build quality compared to Japanese rivals.
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