🏷️ Basic Information Identification Make: Chrysler Model: Caravan Years Covered: 1996, 1997 Codes Platform Code: NS (Second Generation) 👋 Introduction Market Position Positioning: A best-selling minivan in its segment, known for practicality and versatility. Competitive Analysis Competitors: Ford Windstar, Chevrolet Venture, Pontiac Trans Sport, Plymouth Voyager, Dodge Grand Caravan. Key Features Vehicle Attributes: Spacious interior, comfortable ride, flexible seating configurations, family-oriented. Manual Value Proposition Value: Essential resource for maintaining and repairing the 1996-1997 Chrysler Caravan, saving on dealership service costs. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service, Repair, and Maintenance Page Count Estimated Pages: Over 1500 (typical for full service manuals of this era) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: All gasoline engine variants, including diagnostics, disassembly, assembly, and specifications. Transmission: Automatic Transmission (e.g., 41TE, 42LE), including hydraulics, valve body, torque converter, and electronic controls. Brakes: Front and rear disc/drum brake systems, ABS (Anti-lock Braking System) diagnostics and repair. Steering: Power steering system, steering column, and linkage. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, and alignment specifications. Electrical: Complete electrical system, including wiring diagrams, fuses, relays, lighting, power windows, locks, and comfort features. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, including compressor, refrigerant, and controls. Body: Body panels, doors, glass, interior trim, bumpers, and structural components. Chassis: Frame and chassis components, exhaust system, fuel system (tank, lines, pump). Procedures Included Maintenance: Routine maintenance tasks, fluid changes, filter replacements, tune-ups. Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides for various systems. Repair: Step-by-step repair procedures for all major mechanical and electrical components. Diagnostics: On-Board Diagnostics (OBD-I and early OBD-II) procedures, scan tool usage, and DTC (Diagnostic Trouble Code) interpretation. Disassembly Assembly: Detailed instructions for removing and reinstalling engine components, transmission, axles, body panels, etc. Specifications Data: Torque specifications, clearances, fluid capacities, diagnostic parameters, and alignment data. Technical Depth Depth: Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Completeness: Factory-level detail covering all aspects of vehicle maintenance and repair. 📊 Manual Specifications File Format Readability: Searchable text, bookmark navigation Print Quality Image Resolution: High resolution for clear diagrams and illustrations Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Displacement: 3.0L V6 (Mitsubishi 6G72) and 3.3L V6 (Chrysler EDB/EDZ) Performance 3.0L V6 Horsepower: Approx. 142 hp @ 4800 rpm 3.0L V6 Torque: Approx. 170 lb-ft @ 4000 rpm 3.3L V6 Horsepower: Approx. 158 hp @ 4500 rpm 3.3L V6 Torque: Approx. 195 lb-ft @ 3200 rpm Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 octane recommended) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (e.g., 41TE, 42LE) Optional Optional Transmission: N/A (All models typically came with automatic) Features Transmission Features: Electronically controlled, adaptive shifting, torque converter lock-up. Fluid Type Transmission Fluid: ATF+4 (or equivalent Mopar material designation for that era) 📐 Dimensions Exterior Wheelbase: Approx. 111.8 inches Length: Approx. 189.1 inches Width: Approx. 72.1 inches Height: Approx. 67.9 inches Cargo Cargo Volume Behind First Row: Approx. 140.0 cubic feet Weights Curb Weight: Approx. 3700 - 4000 lbs (depending on configuration) Towing Capacity: Up to 2000 lbs (with proper towing package) 🛡️ Safety Features Ratings NHTSA Frontal Impact: Likely 4-star driver, 4-star passenger (based on common ratings for the era, manual will confirm specific tests) Active Features ABS: Available Anti-lock Braking System (ABS) on front wheels or all wheels. Passive Features Airbags: Driver and front passenger airbags. Seatbelts: Three-point seat belts for all occupants, front seat belt pretensioners. Child Safety: Rear door child safety locks, LATCH anchor points (may be optional or later addition). 💡 Technology Features Infotainment Audio System: AM/FM stereo radio with cassette player, optional CD player. Display: Analog gauges, basic climate control displays. Driver Assistance Cruise Control: Standard or optional cruise control system. Connectivity Connectivity Features: N/A (Limited to basic audio and power accessories for this era). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-7,500 miles or 6 months, depending on driving conditions (refer to manual for specifics). Transmission Fluid Change: Recommended every 30,000-60,000 miles or as per severe service schedule. Spark Plugs: Typically at 60,000-100,000 miles for platinum-tipped plugs. Fluid Specifications Engine Oil Viscosity: 5W-30 or 10W-30 API Certified Coolant: 50/50 mix of Mopar Antifreeze/Coolant (MS-7170) and distilled water Brake Fluid: DOT 3 Known Issues Common Problems: Transmission solenoid failure, evaporator core leaks (leading to AC issues), dashboard cracks, suspension wear, rear sway bar links. Common Problems Engine: Timing belt replacement (for 3.0L Mitsubishi engine), intake manifold gasket leaks (3.3L/3.8L). 📚 Vehicle History Brand Heritage Brand Focus: Chrysler has a long history of innovation in automotive design, particularly with the minivan segment. Model Evolution Generation: This manual covers the second generation (NS) of the Chrysler Caravan, which debuted in...