Basic Information Identification Make: Chrysler Model: Caravan Codes Vehicle Platform: NS (minivan platform) Introduction Market Position Vehicle Segment: Mid-size Minivan Historical Significance: Part of the highly successful Chrysler minivan lineage, known for practicality and family transport. Competitive Analysis Key Competitors: Ford Windstar, Honda Odyssey, Toyota Sienna, Chevrolet Venture/Vans (Montana/Venture/Trans Sport). Key Features Distinctive Features: Spacious interior, flexible seating configurations, Stow 'n Go (introduced later in this generation, but core practicality is key), user-friendly design. Manual Value Proposition: Enables owners and technicians to perform accurate diagnostics and repairs, extending vehicle life and maintaining optimal performance. Manual Details Coverage Areas Covered Years: 2003, 2004, 2005, 2006, 2007 Page Count Estimated Pages: Over 2000 pages (typical for full service manuals of this era) Manual Type Manual Type: Service and Repair Workshop Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: 3.3L V6 OHV (EGA), 3.8L V6 OHV (L32), incl. diagnostics, repair, overhaul, timing, cooling, lubrication, fuel, ignition, emissions. Transmission: 41TE/AE (4-Speed Automatic Overdrive), incl. diagnostics, repair, overhaul, fluid service, torque converter, valve body. Brakes: Front disc, rear drum/disc, ABS (Anti-lock Braking System) incl. hydraulic components, parking brake, diagnostic procedures. Suspension: Front independent (MacPherson strut), rear torsion beam with trailing arms, incl. springs, shock absorbers, steering linkage, alignment. Steering: Power-assisted rack and pinion, incl. steering column, linkages, pump, fluid service. Electrical: Battery, charging system (alternator), starting system, lighting, instrumentation, wipers, horns, power accessories, fuses, relays. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, incl. compressor, refrigerant service, heater core, blower motor, climate controls. Body: Body panels, doors, windows, mirrors, interior trim, seat mechanisms, liftgate, sliding doors, glass replacement. Chassis: Frame structure, exhaust system, fuel tank, fuel lines, wheels, tires. Safety Systems: Airbags (SRS), seat belts, child restraint systems (LATCH), pre-tensioners. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspection. Diagnostics: Diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting, electrical system diagnostics, engine performance analysis. Repair: Component replacement (e.g., water pump, alternator, starter, brake pads, rotors, sensors), engine and transmission internal repairs, body panel repair. Overhaul: Engine overhaul procedures, transmission rebuild procedures, steering system overhaul. Troubleshooting: Step-by-step troubleshooting guides for common and uncommon issues across all vehicle systems. Wiring Diagrams: Detailed electrical wiring diagrams for all systems, color-coded for clarity. Technical Depth Depth: Comprehensive, covering basic maintenance to complex engine and transmission overhauls, including detailed diagnostic procedures and specifications. Target Audience: Professional mechanics, DIY enthusiasts, service technicians. Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Searchable Text: Yes (typically OCR'd for searchability) Resolution: High resolution for clear diagrams and text. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Engine Specifications Primary Engine Engine Code 1: EGA Engine Description 1: 3.3L (3301 cc) OHV V6, 12-valve Bore Stroke 1: 93.0 mm x 81.0 mm Compression Ratio 1: 9.1:1 Horsepower 1: Approx. 175 hp @ 5000 rpm (varies slightly by year) Torque 1: Approx. 205 lb-ft @ 4000 rpm (varies slightly by year) Optional Engine Engine Code 2: L32 Engine Description 2: 3.8L (3778 cc) OHV V6, 12-valve Bore Stroke 2: 94.5 mm x 90.9 mm Compression Ratio 2: 8.9:1 Horsepower 2: Approx. 205 hp @ 5000 rpm (varies slightly by year) Torque 2: Approx. 235 lb-ft @ 3200 rpm (varies slightly by year) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane (minimum) Cooling System Cooling Type: Pressurized liquid cooling system Lubrication System Oil Capacity: Approx. 4.5 quarts (4.3 L) with filter (3.3L V6), Approx. 5.0 quarts (4.7 L) with filter (3.8L V6) - consult manual for exact capacity and oil type. Ignition System Ignition Type: Distributorless Ignition System (DIS) with ignition coils. Transmission Standard Transmission Type Standard: 4-Speed Automatic Overdrive (41TE/AE) Optional Transmission Type Optional: N/A (41TE/AE was standard for most configurations) Features Transmission Fluid: ATF+4 (Automatic Transmission Fluid Type 9602) Transmission Fluid Capacity: Approx. 3.0 quarts (2.8 L) for dry fill, 6.5 quarts (6.2 L) total capacity (consult manual for precise figures and procedures). Torque Converter: Lock-up torque converter Dimensions Exterior Length: Approx. 190.0 inches (4826 mm) Width: Approx. 72.0 inches (1829 mm) Height: Approx. 67.0 inches (1702 mm) Wheelbase: Approx. 113.0 inches (2870 mm) Cargo Cargo Volume Behind 3Rd Row: Approx. 30.5 cubic feet (864 L) Cargo Volume Behind 2Nd Row: Approx. 85.0 cubic feet (2407 L) (with 3rd row removed/folded) Cargo Volume Max: Approx. 150.0 cubic feet (4248 L) (with 2nd and 3rd rows removed/folded) Weights Curb Weight: Approx. 3800 - 4200 lbs (1724 - 1905 kg) depending on configuration Gross Vehicle Weight Rating: Approx. 5400 - 5800 lbs (2449 - 2631 kg) Safety Features Ratings NHTSA Frontal Crash Test Driver: 4-star (for models tested) NHTSA Frontal Crash Test Passenger: 4-star (for models tested) IIHS Side Impact: Good (for models equipped with side...