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CHRYSLER CROSSFIRE 2004-2008 Parts Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Generation First Generation Years: 2004-2008 Codes Chassis Code: Z-Body 👋 Introduction Market Position Segment: Compact sports car / grand tourer. Competitive Analysis Key Competitors: BMW Z4, Mercedes-Benz SLK-Class, Audi TT, Porsche Boxster. Key Features Design Origin: Based on the Mercedes-Benz R170 SLK platform, sharing significant mechanical and structural components. Styling: Unique 'Art Deco' inspired styling with a distinctive fuselage body and double-bubble roofline. 📋 Manual Details Coverage Areas Parts Catalog Scope: Comprehensive catalog for all genuine manufacturer parts, including diagrams, part numbers, estimated prices, and labor times. Page Count Estimated Pages: Varies based on source, but typically extensive for a full parts catalog covering multiple model years. Manual Type Type: Parts Catalog / Parts Manual Language Language: English Format Format: Digital (e.g., PDF, searchable database) or Printed 📖 Manual Coverage Systems Covered Engine And Drivetrain: Engine components, fuel system, ignition system, cooling system, exhaust system, transmission (manual and automatic), differential, drive axles. Chassis And Suspension: Frame/body structure, front and rear suspension, steering system, wheels, tires, braking system. Electrical And Electronics: Wiring harnesses, lighting system, charging system, starting system, instrumentation, body control modules, infotainment system components, climate control electronics. Body And Interior: Exterior body panels, doors, hood, trunk, bumpers, glass, seals, interior trim, seats, airbags, restraints. Procedures Included Part Identification: Identification of every component by part number, with detailed exploded diagrams. Part Ordering Information: Genuine manufacturer part numbers, cross-references (if available), approximate retail pricing, and estimated labor times for replacement. Technical Depth Depth: Detailed breakdown of all factory-supplied parts, suitable for parts ordering, inventory management, and initial repair cost estimation. 📊 Manual Specifications File Format Digital Format Options: Likely PDF with searchable text, or a proprietary database format. Print quality of digital files is typically high for clear diagrams. Print Quality Diagram Clarity: High-resolution, clear exploded diagrams crucial for correct part identification and assembly. Binding Type Printed Manual Binding: Professional binding (e.g., spiral-bound, perfect-bound) for durability in workshop environments. Paper Type Printed Manual Paper: Durable, often gloss-coated paper to protect against grease and wear, and to enhance diagram clarity. ⚙️ Engine Specifications Primary Engine Engine Type: 3.2L SOHC V6 (24-valve) Engine Code: 112 E32 Performance Horsepower: 215 hp @ 6000 rpm (Naturally Aspirated) Torque: 229 lb-ft @ 3000 rpm (Naturally Aspirated) Supercharged Variant Hp: 320 hp @ 6100 rpm (SRT-6 / SRT-6 Roadster) Supercharged Variant Torque: 310 lb-ft @ 3000 rpm (SRT-6 / SRT-6 Roadster) Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI) Engine Codes Supercharged Engine Code: 112 ML E32 (Supercharged) 🔧 Transmission Standard Standard Transmission Type: 5-speed Automatic (722.6 inherited from Mercedes-Benz) Optional Optional Transmission Type: 6-speed Manual (TR-3650) available on base models and SRT-6 Coupe Features Automatic Transmission Modes: Comfort and Sport modes Fluid Specifications Automatic Transmission Fluid Spec: MB 236.10 Specification ATF (e.g., Pentosin ATF1, Mobil ATF LT 71141) Manual Transmission Fluid Spec: API GL-4, SAE 75W-90 📐 Dimensions Exterior Wheelbase: 97.2 inches (2469 mm) Overall Length: 161.1 inches (4092 mm) Overall Width: 69.5 inches (1765 mm) Overall Height: 52.5 inches (1333 mm) Weights Curb Weight: Approx. 3,175 lbs (1440 kg) for Coupe; 3,375 lbs (1531 kg) for Roadster Cargo Trunk Volume Coupe: Approx. 8.4 cu ft (238 L) Trunk Volume Roadster: Approx. 4.7 cu ft (133 L) with roof up Wheels And Tires Wheel Bolt Pattern: 5x112 Standard Tire Size Front: 225/40 R18 Standard Tire Size Rear: 255/35 R18 🛡️ Safety Features Ratings NHTSA Front Impact Rating: Not specifically rated by NHTSA for this generation as a Chrysler product, but based on SLK design standards. Active Features Traction Control: Standard Electronic Traction Control (ETC) Stability Control: Standard Electronic Stability Program (ESP) Braking System: Four-wheel Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) and Brake Assist (BAS) Passive Features Airbags: Driver and front passenger airbags, side-impact airbags. Rollover Protection: Integrated rollover protection bars for Roadster model. 💡 Technology Features Infotainment Audio System: Optional premium Boston Acoustics sound system, CD player, AM/FM radio. Navigation: Optional navigation system available on higher trims. Driver Assistance Parking Assistance: Rear parking sensors were an optional feature. Connectivity Bluetooth: Not standard; early models lacked Bluetooth connectivity. Comfort Features Climate Control: Dual-zone automatic climate control. Seats: Power-adjustable heated seats, leather upholstery. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500-10,000 miles or 12 months, depending on driving conditions and oil type used. Air Filter Replacement: Recommended every 15,000-30,000 miles or as needed based on operating environment. Spark Plug Replacement: Typically around 100,000 miles for iridium-tipped plugs. Fluid Specifications Engine Oil Specification: SAE 0W-40 or 5W-40, meeting MB 229.5 specification (e.g., Mobil 1 Peak Performance). Coolant Type: Mercedes-Benz specification coolant (e.g., G48 or equivalent silicate-free HOAT coolant), 50/50 mix with distilled water. Brake Fluid Type: DOT 4 Known Issues Heater Control Valve: Common failure point leading to no heat or incorrect temperature regulation. Wiring...
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CHRYSLER CROSSFIRE 2004-2008 Parts Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Crossfire
Generation
First Generation Years:
2004-2008
Codes
Chassis Code:
Z-Body
👋 Introduction
Market Position
Segment:
Compact sports car / grand tourer.
Competitive Analysis
Key Competitors:
BMW Z4, Mercedes-Benz SLK-Class, Audi TT, Porsche Boxster.
Key Features
Design Origin:
Based on the Mercedes-Benz R170 SLK platform, sharing significant mechanical and structural components.
Styling:
Unique 'Art Deco' inspired styling with a distinctive fuselage body and double-bubble roofline.
📋 Manual Details
Coverage Areas
Parts Catalog Scope:
Comprehensive catalog for all genuine manufacturer parts, including diagrams, part numbers, estimated prices, and labor times.
Page Count
Estimated Pages:
Varies based on source, but typically extensive for a full parts catalog covering multiple model years.
Manual Type
Type:
Parts Catalog / Parts Manual
Language
Language:
English
Format
Format:
Digital (e.g., PDF, searchable database) or Printed
📖 Manual Coverage
Systems Covered
Engine And Drivetrain:
Engine components, fuel system, ignition system, cooling system, exhaust system, transmission (manual and automatic), differential, drive axles.
Chassis And Suspension:
Frame/body structure, front and rear suspension, steering system, wheels, tires, braking system.
Electrical And Electronics:
Wiring harnesses, lighting system, charging system, starting system, instrumentation, body control modules, infotainment system components, climate control electronics.
Body And Interior:
Exterior body panels, doors, hood, trunk, bumpers, glass, seals, interior trim, seats, airbags, restraints.
Procedures Included
Part Identification:
Identification of every component by part number, with detailed exploded diagrams.
Part Ordering Information:
Genuine manufacturer part numbers, cross-references (if available), approximate retail pricing, and estimated labor times for replacement.
Technical Depth
Depth:
Detailed breakdown of all factory-supplied parts, suitable for parts ordering, inventory management, and initial repair cost estimation.
📊 Manual Specifications
File Format
Digital Format Options:
Likely PDF with searchable text, or a proprietary database format. Print quality of digital files is typically high for clear diagrams.
Print Quality
Diagram Clarity:
High-resolution, clear exploded diagrams crucial for correct part identification and assembly.
Binding Type
Printed Manual Binding:
Professional binding (e.g., spiral-bound, perfect-bound) for durability in workshop environments.
Paper Type
Printed Manual Paper:
Durable, often gloss-coated paper to protect against grease and wear, and to enhance diagram clarity.
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.2L SOHC V6 (24-valve)
Engine Code:
112 E32
Performance
Horsepower:
215 hp @ 6000 rpm (Naturally Aspirated)
Torque:
229 lb-ft @ 3000 rpm (Naturally Aspirated)
Supercharged Variant Hp:
320 hp @ 6100 rpm (SRT-6 / SRT-6 Roadster)
Supercharged Variant Torque:
310 lb-ft @ 3000 rpm (SRT-6 / SRT-6 Roadster)
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Engine Codes
Supercharged Engine Code:
112 ML E32 (Supercharged)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Automatic (722.6 inherited from Mercedes-Benz)
Optional
Optional Transmission Type:
6-speed Manual (TR-3650) available on base models and SRT-6 Coupe
Features
Automatic Transmission Modes:
Comfort and Sport modes
Fluid Specifications
Automatic Transmission Fluid Spec:
MB 236.10 Specification ATF (e.g., Pentosin ATF1, Mobil ATF LT 71141)
Manual Transmission Fluid Spec:
API GL-4, SAE 75W-90
📐 Dimensions
Exterior
Wheelbase:
97.2 inches (2469 mm)
Overall Length:
161.1 inches (4092 mm)
Overall Width:
69.5 inches (1765 mm)
Overall Height:
52.5 inches (1333 mm)
Weights
Curb Weight:
Approx. 3,175 lbs (1440 kg) for Coupe; 3,375 lbs (1531 kg) for Roadster
Cargo
Trunk Volume Coupe:
Approx. 8.4 cu ft (238 L)
Trunk Volume Roadster:
Approx. 4.7 cu ft (133 L) with roof up
Wheels And Tires
Wheel Bolt Pattern:
5x112
Standard Tire Size Front:
225/40 R18
Standard Tire Size Rear:
255/35 R18
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
Not specifically rated by NHTSA for this generation as a Chrysler product, but based on SLK design standards.
Active Features
Traction Control:
Standard Electronic Traction Control (ETC)
Stability Control:
Standard Electronic Stability Program (ESP)
Braking System:
Four-wheel Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) and Brake Assist (BAS)
Passive Features
Airbags:
Driver and front passenger airbags, side-impact airbags.
Rollover Protection:
Integrated rollover protection bars for Roadster model.
💡 Technology Features
Infotainment
Audio System:
Optional premium Boston Acoustics sound system, CD player, AM/FM radio.
Navigation:
Optional navigation system available on higher trims.
Driver Assistance
Parking Assistance:
Rear parking sensors were an optional feature.
Connectivity
Bluetooth:
Not standard; early models lacked Bluetooth connectivity.
Comfort Features
Climate Control:
Dual-zone automatic climate control.
Seats:
Power-adjustable heated seats, leather upholstery.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles or 12 months, depending on driving conditions and oil type used.
Air Filter Replacement:
Recommended every 15,000-30,000 miles or as needed based on operating environment.
Spark Plug Replacement:
Typically around 100,000 miles for iridium-tipped plugs.
Fluid Specifications
Engine Oil Specification:
SAE 0W-40 or 5W-40, meeting MB 229.5 specification (e.g., Mobil 1 Peak Performance).
Coolant Type:
Mercedes-Benz specification coolant (e.g., G48 or equivalent silicate-free HOAT coolant), 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4
Known Issues
Heater Control Valve:
Common failure point leading to no heat or incorrect temperature regulation.
Wiring Harness Issues:
Potential for chafing or corrosion in certain harness sections, particularly in the engine bay and near the battery.
Suspension Components:
Wear on bushings and ball joints, typical for a sporty chassis over time.
Soft Top Mechanism Roadster:
Potential issues with the hydraulic system or latches for the power convertible top.
Fluid Capacities
Engine Oil Capacity:
Approx. 8.5 quarts (8.0 liters) with filter change.
Coolant Capacity:
Approx. 9.0 quarts (8.5 liters)
📚 Vehicle History
Brand Heritage
Brand Origin:
Chrysler, an American automotive manufacturer founded in 1925.
Model Evolution
Development Basis:
Developed in collaboration with DaimlerChrysler, utilizing technology and platform from the Mercedes-Benz SLK.
Product Segment Strategy:
Intended as a premium, rear-wheel-drive sports car with distinctive styling to appeal to a niche market.
Production
Manufacturing Location:
Graz, Austria (Magna Steyr)
Production Years:
2003 (for 2004 model year) to 2008.
🏆 Awards & Recognition
Recognitions
Design Awards:
Often praised for its distinctive design and styling, though not a recipient of major mainstream automotive awards.
Ratings
Consumer Reports Reliability:
Reliability ratings varied, often influenced by the sourcing of components and the unique nature of its development.
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