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CHRYSLER CROSSFIRE 2004-2007 Parts Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Model Years Covered: 2004, 2005, 2006, 2007 Manual Type: Parts Manual / Parts Catalog Codes Vehicle Platform Code: R170 (Mercedes-Benz SLK) Production Code Series: Crossfire 👋 Introduction Market Position Vehicle Segment: Compact Sports Car / Grand Tourer Target Demographic: Enthusiasts seeking a stylish, performance-oriented, rear-wheel-drive coupe or convertible with a European flair. Competitive Analysis Key Competitors: BMW Z4, Porsche Boxster, Mercedes-Benz SLK, Nissan 350Z, Ford Mustang Key Features Design Origin: Co-developed with DaimlerChrysler, utilizing the Mercedes-Benz R170 SLK platform and components. Unique Selling Proposition: European-designed styling and engineering at a more accessible price point, offering a potent drivetrain and rear-wheel-drive dynamics. Body Styles: Coupe and Roadster 📋 Manual Details Coverage Areas Major Systems Covered: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Fuel System, Exhaust System, Cooling System, Body & Chassis, Interior Components, Exterior Trim, Wheels & Tires, Climate Control, Safety Systems Page Count Estimated Page Count: 800-1200 (typical for comprehensive parts catalogs of this era) Manual Type Manual Description: Genuine manufacturer parts catalog containing OEM part numbers, detailed exploded diagrams, part descriptions, and cross-references for all vehicle components. Includes approximate pricing and estimated labor times for replacement. Language Language: English Format Format: Likely PDF or digital format, derived from a larger digital catalog. Printability assumed. 📖 Manual Coverage Systems Covered Engine Components: Cylinder block, cylinder head, pistons, connecting rods, crankshaft, camshafts, timing system, intake manifold, exhaust manifold, fuel injectors, ignition coils, sensors (crankshaft position, camshaft position, MAP, etc.), lubrication system components (oil pump, oil filter housing), cooling system components (radiator, water pump, thermostat), accessory drive system (belts, pulleys). Transmission Drivetrain Components: Automatic transmission (5-speed 5G-TRONIC), torque converter, transmission control module, driveshafts, CV joints, rear differential, axle shafts, mounting hardware. Suspension Steering Components: Front suspension (control arms, ball joints, bushings, springs, shock absorbers), rear suspension (multi-link setup, control arms, bushings, springs, shock absorbers), steering rack, power steering pump, steering column components, steering wheel, tie rods, wheel bearings. Brake Components: Front brake calipers, rotors, brake pads; rear brake calipers, rotors, brake pads; brake lines, master cylinder, brake booster, ABS control module, parking brake mechanism. Electrical Electronics Components: Battery, starter motor, alternator, fuses, relays, wiring harnesses, engine control module (ECM), body control module (BCM), lighting components (headlights, taillights, interior lights), wiper system, horn, power windows, power locks, mirrors, instrument cluster, infotainment system components, climate control module. Body Chassis Components: Frame components, body panels (fenders, doors, hood, trunk lid, bumpers), door mechanisms (handles, latches, hinges), glass (windshield, side glass, rear glass), weatherstripping, emblems, interior trim panels, seating components, dashboard assembly, center console. Wheels Tires Accessories: Alloy wheels (various designs and sizes), tire pressure monitoring system (TPMS) sensors, lug nuts, hubcaps, spare tire (if applicable). Procedures Included Part Identification Replacement: Detailed exploded view diagrams to precisely identify each part and its location on the vehicle. Enables correct part ordering and visual confirmation during replacement. Part Number Reference: Provides genuine manufacturer (OEM) part numbers for all listed components, essential for sourcing authentic replacements. Pricing Labor Estimates: Includes approximate retail pricing for each part and estimated labor hours required for installation, aiding in repair cost estimation and budgeting. Cross Referencing: Potential for cross-referencing between different model years or trim levels where applicable, though primarily focused on the 2004-2007 range. Technical Depth Depth Of Coverage: Comprehensive coverage of all factory-installed parts. While not a repair manual detailing step-by-step repair procedures, it provides the foundational information for part identification essential for any repair or replacement task. 📊 Manual Specifications File Format Digital Format: Likely PDF, optimized for searchability and printability. May include high-resolution diagrams. Print Quality Diagram Resolution: High-resolution for clarity of intricate assemblies and small components. Binding Type Physical Binding: N/A (assuming digital format, but if printed, would be spiral-bound or perfect-bound for ease of use). Paper Type Physical Paper Quality: N/A (assuming digital format, but if printed, would be durable, possibly glossy paper for diagrams). ⚙️ Engine Specifications Primary Engine Engine Type Standard: 3.2L SOHC V6 Supercharged (M112 E32 ML) Engine Code Standard: M112 E32 ML Performance Horsepower Standard: 215 hp @ 5700 rpm Torque Standard: 229 lb-ft @ 3000-4200 rpm Engine Type Srt6: 3.2L SOHC V6 Supercharged (AMG tuned) Horsepower Srt6: 320 hp @ 6300 rpm Torque Srt6: 330 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Other Engine Details Bore X Stroke: 89.9 mm x 84.0 mm Compression Ratio: 8.8:1 Valvetrain: SOHC (Single Overhead Camshaft), 18 valves (3 per cylinder) Supercharger Type: Twin-screw supercharger 🔧 Transmission Standard Transmission Type: 5-speed Automatic (5G-TRONIC) Transmission Code: 722.6 Drive Layout: Rear-Wheel Drive (RWD) Optional Manual Transmission: No manual transmission option available for the US market. Features Transmission Modes: Comfort and Sport modes Fluid Specifications Transmission Fluid Type: MB 236.10 Automatic Transmission Fluid (ATF) (e.g.,...
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CHRYSLER CROSSFIRE 2004-2007 Parts Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Crossfire
Model Years Covered:
2004, 2005, 2006, 2007
Manual Type:
Parts Manual / Parts Catalog
Codes
Vehicle Platform Code:
R170 (Mercedes-Benz SLK)
Production Code Series:
Crossfire
👋 Introduction
Market Position
Vehicle Segment:
Compact Sports Car / Grand Tourer
Target Demographic:
Enthusiasts seeking a stylish, performance-oriented, rear-wheel-drive coupe or convertible with a European flair.
Competitive Analysis
Key Competitors:
BMW Z4, Porsche Boxster, Mercedes-Benz SLK, Nissan 350Z, Ford Mustang
Key Features
Design Origin:
Co-developed with DaimlerChrysler, utilizing the Mercedes-Benz R170 SLK platform and components.
Unique Selling Proposition:
European-designed styling and engineering at a more accessible price point, offering a potent drivetrain and rear-wheel-drive dynamics.
Body Styles:
Coupe and Roadster
📋 Manual Details
Coverage Areas
Major Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Fuel System, Exhaust System, Cooling System, Body & Chassis, Interior Components, Exterior Trim, Wheels & Tires, Climate Control, Safety Systems
Page Count
Estimated Page Count:
800-1200 (typical for comprehensive parts catalogs of this era)
Manual Type
Manual Description:
Genuine manufacturer parts catalog containing OEM part numbers, detailed exploded diagrams, part descriptions, and cross-references for all vehicle components. Includes approximate pricing and estimated labor times for replacement.
Language
Language:
English
Format
Format:
Likely PDF or digital format, derived from a larger digital catalog. Printability assumed.
📖 Manual Coverage
Systems Covered
Engine Components:
Cylinder block, cylinder head, pistons, connecting rods, crankshaft, camshafts, timing system, intake manifold, exhaust manifold, fuel injectors, ignition coils, sensors (crankshaft position, camshaft position, MAP, etc.), lubrication system components (oil pump, oil filter housing), cooling system components (radiator, water pump, thermostat), accessory drive system (belts, pulleys).
Transmission Drivetrain Components:
Automatic transmission (5-speed 5G-TRONIC), torque converter, transmission control module, driveshafts, CV joints, rear differential, axle shafts, mounting hardware.
Suspension Steering Components:
Front suspension (control arms, ball joints, bushings, springs, shock absorbers), rear suspension (multi-link setup, control arms, bushings, springs, shock absorbers), steering rack, power steering pump, steering column components, steering wheel, tie rods, wheel bearings.
Brake Components:
Front brake calipers, rotors, brake pads; rear brake calipers, rotors, brake pads; brake lines, master cylinder, brake booster, ABS control module, parking brake mechanism.
Electrical Electronics Components:
Battery, starter motor, alternator, fuses, relays, wiring harnesses, engine control module (ECM), body control module (BCM), lighting components (headlights, taillights, interior lights), wiper system, horn, power windows, power locks, mirrors, instrument cluster, infotainment system components, climate control module.
Body Chassis Components:
Frame components, body panels (fenders, doors, hood, trunk lid, bumpers), door mechanisms (handles, latches, hinges), glass (windshield, side glass, rear glass), weatherstripping, emblems, interior trim panels, seating components, dashboard assembly, center console.
Wheels Tires Accessories:
Alloy wheels (various designs and sizes), tire pressure monitoring system (TPMS) sensors, lug nuts, hubcaps, spare tire (if applicable).
Procedures Included
Part Identification Replacement:
Detailed exploded view diagrams to precisely identify each part and its location on the vehicle. Enables correct part ordering and visual confirmation during replacement.
Part Number Reference:
Provides genuine manufacturer (OEM) part numbers for all listed components, essential for sourcing authentic replacements.
Pricing Labor Estimates:
Includes approximate retail pricing for each part and estimated labor hours required for installation, aiding in repair cost estimation and budgeting.
Cross Referencing:
Potential for cross-referencing between different model years or trim levels where applicable, though primarily focused on the 2004-2007 range.
Technical Depth
Depth Of Coverage:
Comprehensive coverage of all factory-installed parts. While not a repair manual detailing step-by-step repair procedures, it provides the foundational information for part identification essential for any repair or replacement task.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF, optimized for searchability and printability. May include high-resolution diagrams.
Print Quality
Diagram Resolution:
High-resolution for clarity of intricate assemblies and small components.
Binding Type
Physical Binding:
N/A (assuming digital format, but if printed, would be spiral-bound or perfect-bound for ease of use).
Paper Type
Physical Paper Quality:
N/A (assuming digital format, but if printed, would be durable, possibly glossy paper for diagrams).
⚙️ Engine Specifications
Primary Engine
Engine Type Standard:
3.2L SOHC V6 Supercharged (M112 E32 ML)
Engine Code Standard:
M112 E32 ML
Performance
Horsepower Standard:
215 hp @ 5700 rpm
Torque Standard:
229 lb-ft @ 3000-4200 rpm
Engine Type Srt6:
3.2L SOHC V6 Supercharged (AMG tuned)
Horsepower Srt6:
320 hp @ 6300 rpm
Torque Srt6:
330 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Other Engine Details
Bore X Stroke:
89.9 mm x 84.0 mm
Compression Ratio:
8.8:1
Valvetrain:
SOHC (Single Overhead Camshaft), 18 valves (3 per cylinder)
Supercharger Type:
Twin-screw supercharger
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic (5G-TRONIC)
Transmission Code:
722.6
Drive Layout:
Rear-Wheel Drive (RWD)
Optional
Manual Transmission:
No manual transmission option available for the US market.
Features
Transmission Modes:
Comfort and Sport modes
Fluid Specifications
Transmission Fluid Type:
MB 236.10 Automatic Transmission Fluid (ATF) (e.g., Pentosin ATF 3000, Valvoline ATF Dexron/Mercon)
Transmission Fluid Capacity:
Approximately 8-9 liters (with torque converter replacement/flush)
📐 Dimensions
Exterior
Length:
167.7 inches (4259 mm)
Width:
69.4 inches (1763 mm)
Height:
51.7 inches (1313 mm)
Wheelbase:
97.2 inches (2469 mm)
Interior
Seating Capacity:
2
Cargo
Trunk Volume Coupe:
7.5 cubic feet (212 liters)
Trunk Volume Roadster:
5.3 cubic feet (150 liters) with roof up
Weights
Curb Weight Coupe:
3,115 lbs (1413 kg)
Curb Weight Roadster:
3,245 lbs (1472 kg)
Gross Vehicle Weight Rating:
Approx. 4,000 lbs (1814 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good
NHTSA Front Impact Passenger:
Good
NHTSA Side Impact Front:
Good
NHTSA Rollover Resistance:
4/5 Stars (Roadster)
Active Features
Traction Control:
Standard (ASR - Anti-Slip Regulation)
Electronic Stability Control:
Standard (ESP - Electronic Stability Program)
Anti-Lock Braking System:
Standard (ABS)
Passive Features
Airbags Standard:
Driver and Passenger front airbags, Side airbags
Rollover Protection:
Pop-up rollover bars for Roadster
Seatbelts:
3-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player. Optional Boston Acoustics premium sound system. Available navigation system on select models.
Climate Control:
Standard manual climate control; optional dual-zone automatic climate control.
Driver Assistance
Cruise Control:
Standard
Connectivity
Auxiliary Input:
Not standard; aftermarket solutions may be available.
Other Tech
Keyless Entry:
Standard
Heated Seats:
Optional on most trims
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes.
Transmission Fluid Change:
Recommended every 50,000-60,000 miles (80,000-96,000 km) or as per severe service schedule.
Coolant Flush:
Every 50,000 miles (80,000 km) or 5 years.
Spark Plug Replacement:
Typically at 100,000 miles (160,000 km) for iridium-tipped plugs.
Fluid Specifications
Engine Oil Type:
SAE 0W-40 synthetic engine oil meeting Mercedes-Benz specification 229.5
Engine Oil Capacity:
Approximately 8.5 quarts (8.0 liters)
Coolant Type:
50/50 mixture of MB 325.0 coolant concentrate (a silicate-free, long-life coolant) and distilled water
Known Issues
Common Wear Items:
Suspension bushings, ball joints, control arms, wheel bearings, fuel pump, and thermostat housing are common wear items due to age and mileage.
Supercharger Belt Tensioner:
Can fail, leading to loss of boost and potential belt damage.
Window Regulator Motors:
Can fail, leading to slow or inoperable windows.
Paint Blemishes:
Some owners report issues with clear coat peeling or paint defects, particularly on older models.
📚 Vehicle History
Brand Heritage
Chrysler Brand Context:
Chrysler Corporation, an American automotive manufacturer with a long history, aimed to offer a premium, stylish, and performance-oriented vehicle, leveraging its partnership with Daimler-Benz.
Model Evolution
Crossfire Concept To Production:
Evolved from the Chrysler Chronos concept shown in 1998, the Crossfire was designed by Eric Stoddard. Production began in 2003 in Germany.
Production
Manufacturing Location:
Karmann facility in Osnabrück, Germany
Production Years:
2003-2008 (Model Years 2004-2008)
Production Volume Estimate:
Approximately 40,000 units worldwide across all model years.
🏆 Awards & Recognition
Recognitions
Import Car Of The Year Nomination:
While not winning major 'Car of the Year' awards, its unique styling and German engineering contributed to a positive reception among automotive journalists and enthusiasts upon release.
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