2004 Chrysler/Dodge ZH Crossfire Workshop Repair Service Manual in Best
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🏷️ Basic Information Identification Make: Chrysler/Dodge Model: Crossfire Year: 2004 Chassis Code: ZH Generation Generation Designation: First Generation Generation Years: 2004-2008 Codes Product Code Identifier: 2004 Chrysler/Dodge ZH Crossfire Workshop Repair Service Manual 👋 Introduction Market Position Vehicle Segment: Compact Sports Car / Grand Tourer Positioning Statement: A stylish, rear-wheel-drive sports coupe/roadster offering European driving dynamics with American branding. Competitive Analysis Key Competitors: BMW Z4, Mercedes-Benz SLK-Class, Porsche Boxster, Audi TT Key Features Platform Sharing: Based on the Mercedes-Benz R170 SLK platform (engineered by DaimlerChrysler). Design Origin: Designed by DaimlerChrysler with styling input from DaimlerChrysler's European design studios. Manual Value Proposition Value For Owner: Empowers owners with professional-level repair and maintenance knowledge, enabling cost savings and self-sufficiency. Target Audience: DIY enthusiasts, independent repair shops, and owners seeking detailed technical information. 📋 Manual Details Coverage Areas Coverage Scope: Complete Repair, Maintenance, Rebuild, Refurbish, Restoration Diagnostic Procedures: Detailed Diagnostic and Repair Procedures Page Count Page Count Description: Not specified, but described as '100 percents COMPLETE and INTACT' Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF (Downloadable) Digital Delivery: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Included Engine Lubrication: Included Engine Cooling: Included Engine Control: Included Fuel System: Included Exhaust System: Included Clutch: Included Manual Transmission: Included Automatic Transmission: Included Front Axle: Included Rear Axle: Included Front Suspension: Included Rear Suspension: Included Wheels Tires: Included Brake System: Included Parking Brake: Included Brake Control System: Included Power Steering: Included Steering System: Included Seat Belts: Included Srs: Included Body Lock Security: Included Glass Windows Mirrors: Included Roof: Included Exterior Interior: Included Instrument Panel: Included Seats: Included Air Conditioner: Included Wiring Diagrams: Included Starting Charging System: Included Lighting System: Included Driver Information System: Included Wiper Washer Horn: Included Body Control Module: Included Lan System: Included Audio Visual Navigation Telephone: Included Auto Cruise Control: Included Power Supply Ground Circuits: Included Maintenance Procedures: Included Procedures Included Repair Procedures: All Repair Procedures from A-Z Diagnostic Troubleshooting: Comprehensive Diagnostic and Troubleshooting Guidance Technical Depth Technical Level: Professional Technician and Mechanic Level Illustration Quality: High Quality Photos, Illustrations, and Diagrams 📊 Manual Specifications File Format File Type: PDF Readability: Printable, Searchable (typical for PDFs) Software Requirements: PDF Reader Compatibility: All Versions of Windows, Mac, Linux Print Quality Print Ability: Printable Binding Type Binding Type: Digital Download (Not Applicable for physical binding) Paper Type Paper Type: Digital (Not Applicable for physical paper) ⚙️ Engine Specifications Primary Engine Engine Type: 3.2L V6 SOHC Supercharged Engine Code: M112 (Mercedes-Benz origin) Bore X Stroke: 3.50 in x 3.37 in (88.9 mm x 85.6 mm) Displacement: 3.2 L (3199 cc) Performance Horsepower: 335 hp @ 5700 rpm Torque: 330 lb-ft @ 3000 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) with Supercharger Recommended Fuel: Premium Unleaded Gasoline (91 octane or higher) Engine Management ECU Type: Chrysler JTEC (based on Bosch electronics) 🔧 Transmission Standard Transmission Type: 6-speed Manual Transaxle (Getrag 233-002) Optional Transmission Type: 5-speed Automatic Transaxle (Mercedes-Benz 5G-Tronic) Features Drive Layout: Rear-Wheel Drive (RWD) Transaxle Design: Integrated transaxle (transmission and differential unit). 📐 Dimensions Exterior Length: 169.1 inches (4295 mm) Width: 69.4 inches (1763 mm) Height: 52.5 inches (1333 mm) Wheelbase: 94.5 inches (2400 mm) Weights Curb Weight: Approx. 3,300-3,400 lbs (1497-1542 kg) Gross Vehicle Weight Rating: Not specified in product info 🛡️ Safety Features Ratings NHTSA Front Impact Rating: Not explicitly specified for 2004 model year independently, but platform shared with Mercedes-Benz SLK. IIHS Crash Test Ratings: Not explicitly specified for 2004 model year independently. Active Features Traction Control: Standard Electronic Stability Control: Standard (ESP - Electronic Stability Program) Anti Lock Brakes: Standard (ABS) Passive Features Airbags: Driver and Passenger Front Airbags, Side Airbags Rollover Protection: Pop-up rollover bars (automatic deployment) Seat Belts: Three-point seat belts with pretensioners 💡 Technology Features Infotainment Audio System: Optional Infinity AM/FM stereo with CD player, optional navigation system. Navigation: Optional touchscreen navigation system available. Driver Assistance Cruise Control: Standard cruise control, optional auto cruise control (likely adaptive cruise control functionality). Connectivity Phone System: Optional integrated telephone system. Instrumentation Driver Information Display: Multi-function display in instrument cluster providing vehicle status and trip data. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual; typically 7,500-10,000 miles or 12 months, whichever comes first. Transmission Fluid Interval: Refer to manual; automatic transmission fluid often lifetime fill but inspection recommended, manual transmission fluid typically around 60,000 miles. Spark Plug Replacement: Refer to manual; typically around 100,000 miles for iridium-tipped plugs. Fluid Specifications Engine Oil Type: Refer to manual; likely MB 229.5 or equivalent synthetic (e.g., 5W-40 or 0W-40). Coolant Type: Refer to manual; likely a long-life silicate-free OAT coolant (e.g., Mopar OAT or Pentofrost G12). Brake Fluid Type: DOT 3 or DOT 4 Known Issues Supercharger Vibration: Some early models experienced minor vibrations from the supercharger drive. Electrical Gremlins: Occasional reports of...
Integrated transaxle (transmission and differential unit).
📐 Dimensions
Exterior
Length:
169.1 inches (4295 mm)
Width:
69.4 inches (1763 mm)
Height:
52.5 inches (1333 mm)
Wheelbase:
94.5 inches (2400 mm)
Weights
Curb Weight:
Approx. 3,300-3,400 lbs (1497-1542 kg)
Gross Vehicle Weight Rating:
Not specified in product info
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
Not explicitly specified for 2004 model year independently, but platform shared with Mercedes-Benz SLK.
IIHS Crash Test Ratings:
Not explicitly specified for 2004 model year independently.
Active Features
Traction Control:
Standard
Electronic Stability Control:
Standard (ESP - Electronic Stability Program)
Anti Lock Brakes:
Standard (ABS)
Passive Features
Airbags:
Driver and Passenger Front Airbags, Side Airbags
Rollover Protection:
Pop-up rollover bars (automatic deployment)
Seat Belts:
Three-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Optional Infinity AM/FM stereo with CD player, optional navigation system.
Navigation:
Optional touchscreen navigation system available.
Driver Assistance
Cruise Control:
Standard cruise control, optional auto cruise control (likely adaptive cruise control functionality).
Connectivity
Phone System:
Optional integrated telephone system.
Instrumentation
Driver Information Display:
Multi-function display in instrument cluster providing vehicle status and trip data.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual; typically 7,500-10,000 miles or 12 months, whichever comes first.
Transmission Fluid Interval:
Refer to manual; automatic transmission fluid often lifetime fill but inspection recommended, manual transmission fluid typically around 60,000 miles.
Spark Plug Replacement:
Refer to manual; typically around 100,000 miles for iridium-tipped plugs.
Fluid Specifications
Engine Oil Type:
Refer to manual; likely MB 229.5 or equivalent synthetic (e.g., 5W-40 or 0W-40).
Coolant Type:
Refer to manual; likely a long-life silicate-free OAT coolant (e.g., Mopar OAT or Pentofrost G12).
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Supercharger Vibration:
Some early models experienced minor vibrations from the supercharger drive.
Electrical Gremlins:
Occasional reports of minor electrical issues, often related to body control modules or sensors.
Convertible Top Issues:
For convertible models, potential issues with hydraulic lines or actuators for the power top.
Exhaust Manifold Cracks:
Some reports of exhaust manifold cracks on the supercharged V6 engine, particularly due to heat cycling.
📚 Vehicle History
Brand Heritage
Drivetrain Philosophy:
Chrysler historically produced front-wheel-drive vehicles primarily. The Crossfire marked a significant return to rear-wheel-drive sports car development, leveraging Daimler-Benz technology.
Model Evolution
Concept Origin:
Emerged from the DaimlerChrysler merger, utilizing dormant Mercedes-Benz SLK (R170) platform and powertrain components.
Design Concept:
Designed to offer a distinctive American interpretation of a European sports car.
Production
Manufacturing Location:
Karmann factory in Osnabrück, Germany
Production Years:
2004-2008
🏆 Awards & Recognition
Recognitions
Design Accolades:
The Crossfire's distinctive styling received positive attention, though specific awards are not prominently advertised.
Ratings
Consumer Reviews:
Generally positive for performance and styling, with some criticism regarding interior materials and the ride quality for some drivers.
Certifications
Emissions Standards:
Compliant with 2004 US Federal Emissions Standards (e.g., Tier 1).