🏷️ Basic Information Identification Make: Chrysler Model: Grand Caravan Years Covered: 2005, 2006, 2007 Generation Generation Designation: Fourth Generation (RT) Codes Platform: NS 👋 Introduction Market Position Vehicle Segment: Minivan Key Selling Points: Versatility, passenger and cargo capacity, family-oriented features, comfortable ride. Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Kia Sedona, Ford Freestar/Windstar. Key Features Manual Benefit: Enables DIY repairs, reduces dealership costs, empowers owners with knowledge for professional-level maintenance. Manual Emphasis: Highlights specific product aspects, emphasizes safety warnings (WARNING, CAUTION, NOTE). 📋 Manual Details Coverage Areas Primary Coverage: North America Secondary Coverage: Export Markets (where applicable) Page Count Estimated Page Count: Refer to specific PDF for exact count; typically several thousand pages for comprehensive workshop manuals. Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine repair, diagnosis, and overhaul (including disassembly and reassembly). Transmission: Complete transmission repair, diagnosis, and overhaul (including disassembly and reassembly). Fuel System: Fuel injection, fuel pump, fuel lines, evaporative emission control system, fuel tank. Ignition System: Ignition coils, spark plugs, wiring, control module. Lubrication System: Oil pump, oil filter, oil cooler, lubrication passages, oil pressure. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes, oxygen sensors. Electrical System: Battery, charging system, starting system, lighting, instrument cluster, power distribution, wiring diagrams. Body: Body panels, doors, windows, locks, seats, interior trim, climate control system, power accessories. Chassis And Suspension: Front and rear suspension components, steering system, wheels, tires, braking system. Braking System: Brake rotors, pads, calipers, master cylinder, brake lines, parking brake. Steering System: Power steering pump, steering gear, tie rods, steering column. Heating Ventilation Air Conditioning: HVAC system components, blower motor, evaporator, condenser, refrigerant, controls. Tire And Wheel: Tire pressures, wheel specifications, lug nut torque. Procedures Included Maintenance: Routine maintenance, scheduled service, fluid changes, filter replacements, tune-ups. Removal Installation: Detailed procedures for removal and installation of all major components and sub-assemblies. Disassembly Reassembly: Comprehensive instructions for the disassembly and reassembly of engines, transmissions, and other complex assemblies. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical system diagnostics. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIYers. Covers basic maintenance to complete engine/transmission overhauls. Specific Tool References: Includes references and illustrations for specialized Chrysler tools required for specific adjustments and repairs. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: Printable. Content quality dependent on original source and PDF conversion. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Options: 3.3L V6 (EGA), 3.8L V6 (L32) Performance 3.3L V6 Horsepower: Approx. 180 hp @ 5000 rpm 3.3L V6 Torque: Approx. 205 lb-ft @ 3400 rpm 3.8L V6 Horsepower: Approx. 205 hp @ 5200 rpm 3.8L V6 Torque: Approx. 240 lb-ft @ 4000 rpm Fuel System Injection Type: Sequential Multi-Port Fuel Injection (MPI) Fuel Type Recommended Fuel: Unleaded gasoline (87 octane recommended) 🔧 Transmission Standard Transmission Type: 4-speed automatic transaxle Optional Transmission Options: Not applicable for these model years (standard automatic) Features Transmission Control: Electronic overdrive with torque converter clutch Fluid Specifications Automatic Transmission Fluid: Chrysler ATF+4 (MS-9602) 📐 Dimensions Exterior Wheelbase: Approx. 121.1 inches Length: Approx. 203.0 inches Width: Approx. 78.5 inches Height: Approx. 68.6 inches Interior Seating Capacity: 7 or 8 passengers (depending on configuration) Cargo Max Cargo Volume: Approx. 140.5 cubic feet (with second and third rows folded/removed) Weights Curb Weight: Approx. 4,300 - 4,600 lbs (depending on configuration and engine) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars (2005 Model) NHTSA Front Impact Passenger: 5 Stars (2005 Model) IIHS Front Offset Crash Rating: Good (2005 Model) Active Features ABS: Standard Anti-lock Braking System Traction Control: Optional (Traction Control System - TCS) Electronic Stability Control: Optional (Electronic Stability Program - ESP) Passive Features Airbags: Front airbags, optional side curtain airbags Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Available Features: AM/FM stereo with CD player, optional rear-seat entertainment system (DVD player), optional navigation system. Driver Assistance Features: Cruise control, optional rear parking assist. Connectivity Features: Optional SiriusXM Satellite Radio. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles or 3-6 months, depending on driving conditions and oil type used (refer to manual for precise recommendation). Tire Rotation Interval: Every 5,000-7,500 miles Transmission Fluid Change: Initially at 30,000 miles, then every 60,000 miles (refer to manual for exact recommendation based on usage). Fluid Specifications Engine Oil Type: SAE 5W-30 (API certified) Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (MS-9769) Brake Fluid Type: DOT 3 Known Issues Common Problem 1: Torque converter shudder/slipping (especially on 3.8L engine). Common Problem 2: Power sliding door issues (motors, latches, wiring). Common Problem 3: Headliner sagging. Common Problem 4: Climate control blend door actuator failures. Common Problem 5: Rear heat/AC...