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Chrysler Grand Voyager 2005-2007 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Grand Voyager Years Covered: 2005, 2006, 2007 Platform: VQ (Voyager) Codes Chassis Code: VQ 👋 Introduction Market Position Vehicle Segment: Minivan Target Audience: Families, individuals requiring large passenger and cargo capacity. Competitive Analysis Key Competitors: Dodge Grand Caravan, Toyota Sienna, Honda Odyssey, Ford Freestar/Windstar, Kia Sedona, Mazda MPV. Key Features Chrysler Strengths: Spacious interior, Stow 'n Go seating (on some trims, though more prominent in later generations), comfortable ride, generally robust powertrain options. Manual Value Proposition Benefit To Owner: Empowers owners to perform maintenance, diagnose issues, and conduct repairs, saving on labor costs and improving vehicle longevity. Benefit To Technician: Provides official, accurate, and comprehensive data crucial for efficient and correct repairs. 📋 Manual Details Coverage Areas Primary Coverage: Complete Factory Service Repair Secondary Coverage: Diagnostics, Troubleshooting, Maintenance, Repair, Overhaul Page Count Estimated Pages: Hundreds (specific count varies by edition and specific model configurations) Manual Type Type: Factory Service Manual (FSM) / Repair Manual Type Detail: Official Factory Service Manual (FSM), containing all information used by dealership technicians. Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (3.3L, 3.8L V6), Transmission (4-speed Automatic), Drivetrain Chassis: Suspension (Front & Rear), Steering, Brakes (ABS, Hydraulic, Parking), Wheels & Tires Electrical: Power Distribution, Lighting, Instrumentation, HVAC Controls, Audio Systems, Power Accessories (Doors, Seats, Windows), Immobilizer, Body Control Module (BCM) Body: Interior Trim, Exterior Panels, Doors, Hood, Liftgate, Glass, Seats, HVAC Ducts, Body Sealing Procedures Included Maintenance: Scheduled Maintenance (oil changes, filter replacements, fluid checks), Tune-ups Diagnostics: Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting, Wiring Diagrams, Component Testing Repair: Engine Mechanical, Transmission Overhaul, Brake Component Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Replacement Overhaul Rebuild: Detailed overhaul procedures for major components (e.g., engine, transmission) Technical Depth Depth: Comprehensive: from basic fluid checks and filter replacements to complex engine and transmission rebuilds and advanced electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text, enabling quick navigation to specific topics. Print Quality Printability: Designed to be printable by the user for convenient workshop use. Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper Quality: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: EGH (3.3L V6 OHV) Engine Code 2: EGJ (3.8L V6 OHV) Performance 3 3L Displacement 3 3L: 3.3 Liters (3301 cc) Horsepower 3 3L: Approx. 170-180 hp @ 5000 rpm Torque 3 3L: Approx. 205-215 lb-ft @ 3200 rpm Performance 3 8L Displacement 3 8L: 3.8 Liters (3778 cc) Horsepower 3 8L: Approx. 190-200 hp @ 5000 rpm Torque 3 8L: Approx. 230-245 lb-ft @ 3200 rpm Fuel System Induction Type: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Technical Features Engine Layout: V-Engine (60-degree bank angle) Valvetrain: Overhead Valve (OHV), 2 valves per cylinder 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transaxle Transmission Code 1: 41TE (for 3.3L and 3.8L engines) Features Transmission Features: Electronically controlled, adaptive shifting, TorqueFlite heritage. Fluid Specifications Transmission Fluid Type: ATF+4 (Chrysler specification Automatic Transmission Fluid, Type 9602) 📐 Dimensions Exterior Length: Approx. 196.3 inches Width: Approx. 78.5 inches Height: Approx. 69.7 inches Wheelbase: Approx. 121.1 inches Interior Seating Capacity: 7 passengers (typically 2-2-3 configuration) Cargo Cargo Volume Behind 3Rd Row: Approx. 25.7 cu ft Cargo Volume With 3Rd Row Folded: Approx. 76.1 cu ft Cargo Volume With 2Nd And 3Rd Rows Folded: Approx. 137.5 cu ft Weights Curb Weight: Approx. 4,300 - 4,500 lbs (depending on configuration) Towing Capacity: Typically rated up to 3,500 lbs (with optional towing package) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4/5 Stars (2005 models tested) NHTSA Front Impact Passenger: 4/5 Stars (2005 models tested) NHTSA Side Impact Front Seat: 5/5 Stars (2005 models tested) NHTSA Side Impact Rear Seat: 5/5 Stars (2005 models tested) IIHS Frontal Offset: Good (for models tested) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional (TCS) or standard on some higher trims. Passive Features Airbags Front: Driver and front-passenger airbags Airbags Side: Optional/available front and rear side curtain airbags on select models. Seatbelts: 3-point seatbelts for all seating positions, front seat pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium audio systems, rear-seat entertainment options available. Navigation: Optional factory navigation system available on higher trim levels. Driver Assistance Cruise Control: Standard cruise control system. Parking Assistance: Optional rear park assist sensors available on some models. Connectivity Auxiliary Input: Rarely standard on these models; aftermarket solutions often required for modern aux/USB connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used. Refer to manual for specific recommendations. Air Filter Replacement: Every 15,000-30,000 miles or as needed based on inspection. Spark Plug Replacement: Refer to manual; typically around 100,000 miles for platinum or...
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Chrysler Grand Voyager 2005-2007 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Grand Voyager
Years Covered:
2005, 2006, 2007
Platform:
VQ (Voyager)
Codes
Chassis Code:
VQ
👋 Introduction
Market Position
Vehicle Segment:
Minivan
Target Audience:
Families, individuals requiring large passenger and cargo capacity.
Competitive Analysis
Key Competitors:
Dodge Grand Caravan, Toyota Sienna, Honda Odyssey, Ford Freestar/Windstar, Kia Sedona, Mazda MPV.
Key Features
Chrysler Strengths:
Spacious interior, Stow 'n Go seating (on some trims, though more prominent in later generations), comfortable ride, generally robust powertrain options.
Manual Value Proposition
Benefit To Owner:
Empowers owners to perform maintenance, diagnose issues, and conduct repairs, saving on labor costs and improving vehicle longevity.
Benefit To Technician:
Provides official, accurate, and comprehensive data crucial for efficient and correct repairs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service Repair
Secondary Coverage:
Diagnostics, Troubleshooting, Maintenance, Repair, Overhaul
Page Count
Estimated Pages:
Hundreds (specific count varies by edition and specific model configurations)
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Type Detail:
Official Factory Service Manual (FSM), containing all information used by dealership technicians.
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (3.3L, 3.8L V6), Transmission (4-speed Automatic), Drivetrain
Chassis:
Suspension (Front & Rear), Steering, Brakes (ABS, Hydraulic, Parking), Wheels & Tires
Electrical:
Power Distribution, Lighting, Instrumentation, HVAC Controls, Audio Systems, Power Accessories (Doors, Seats, Windows), Immobilizer, Body Control Module (BCM)
Body:
Interior Trim, Exterior Panels, Doors, Hood, Liftgate, Glass, Seats, HVAC Ducts, Body Sealing
Procedures Included
Maintenance:
Scheduled Maintenance (oil changes, filter replacements, fluid checks), Tune-ups
Diagnostics:
Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting, Wiring Diagrams, Component Testing
Repair:
Engine Mechanical, Transmission Overhaul, Brake Component Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Replacement
Overhaul Rebuild:
Detailed overhaul procedures for major components (e.g., engine, transmission)
Technical Depth
Depth:
Comprehensive: from basic fluid checks and filter replacements to complex engine and transmission rebuilds and advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text, enabling quick navigation to specific topics.
Print Quality
Printability:
Designed to be printable by the user for convenient workshop use.
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper Quality:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EGH (3.3L V6 OHV)
Engine Code 2:
EGJ (3.8L V6 OHV)
Performance 3 3L
Displacement 3 3L:
3.3 Liters (3301 cc)
Horsepower 3 3L:
Approx. 170-180 hp @ 5000 rpm
Torque 3 3L:
Approx. 205-215 lb-ft @ 3200 rpm
Performance 3 8L
Displacement 3 8L:
3.8 Liters (3778 cc)
Horsepower 3 8L:
Approx. 190-200 hp @ 5000 rpm
Torque 3 8L:
Approx. 230-245 lb-ft @ 3200 rpm
Fuel System
Induction Type:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Technical Features
Engine Layout:
V-Engine (60-degree bank angle)
Valvetrain:
Overhead Valve (OHV), 2 valves per cylinder
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transaxle
Transmission Code 1:
41TE (for 3.3L and 3.8L engines)
Features
Transmission Features:
Electronically controlled, adaptive shifting, TorqueFlite heritage.
Fluid Specifications
Transmission Fluid Type:
ATF+4 (Chrysler specification Automatic Transmission Fluid, Type 9602)
📐 Dimensions
Exterior
Length:
Approx. 196.3 inches
Width:
Approx. 78.5 inches
Height:
Approx. 69.7 inches
Wheelbase:
Approx. 121.1 inches
Interior
Seating Capacity:
7 passengers (typically 2-2-3 configuration)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 25.7 cu ft
Cargo Volume With 3Rd Row Folded:
Approx. 76.1 cu ft
Cargo Volume With 2Nd And 3Rd Rows Folded:
Approx. 137.5 cu ft
Weights
Curb Weight:
Approx. 4,300 - 4,500 lbs (depending on configuration)
Towing Capacity:
Typically rated up to 3,500 lbs (with optional towing package)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4/5 Stars (2005 models tested)
NHTSA Front Impact Passenger:
4/5 Stars (2005 models tested)
NHTSA Side Impact Front Seat:
5/5 Stars (2005 models tested)
NHTSA Side Impact Rear Seat:
5/5 Stars (2005 models tested)
IIHS Frontal Offset:
Good (for models tested)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional (TCS) or standard on some higher trims.
Passive Features
Airbags Front:
Driver and front-passenger airbags
Airbags Side:
Optional/available front and rear side curtain airbags on select models.
Seatbelts:
3-point seatbelts for all seating positions, front seat pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio systems, rear-seat entertainment options available.
Navigation:
Optional factory navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control system.
Parking Assistance:
Optional rear park assist sensors available on some models.
Connectivity
Auxiliary Input:
Rarely standard on these models; aftermarket solutions often required for modern aux/USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used. Refer to manual for specific recommendations.
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Refer to manual; typically around 100,000 miles for platinum or iridium plugs.
Coolant Flush:
Every 30,000-60,000 miles or 2-5 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (preferred) or SAE 10W-30. Check owner's manual for specific viscosity based on temperature.
Engine Oil Capacity:
Approx. 4.5 quarts (with filter) for 3.3L/3.8L V6.
Coolant Type:
Chrysler/Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Transmission Concern:
Occasional issues with the 41TE transmission, particularly solenoids, torque converter clutch, and fluid leaks, can occur with age and mileage. Regular fluid changes are critical.
Power Sliding Doors:
Mechanisms for power sliding doors and liftgate can require maintenance or repair due to wear and tear on motors, cables, and rollers.
Suspension Wear:
Common wear items include ball joints, tie rod ends, struts, and sway bar links due to the vehicle's weight and typical usage.
Evaporative Emissions System:
EVAP system leaks (e.g., faulty vent solenoid, cracked hoses) can trigger check engine lights.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of innovation in the minivan segment, often credited with popularizing the concept.
Model Evolution
Generation Nickname:
Third Generation (NS) Facelift / Fourth Generation (RS) in some markets
Previous Generation Design:
Built upon the foundation of the highly successful Dodge Caravan/Plymouth Voyager.
Facelift Changes:
This generation saw styling updates, interior refinements, and powertrain improvements over earlier versions.
Production
Manufacturing Location:
Windsor, Ontario, Canada (primarily)
Production Span:
2001-2007 (for this specific iteration, building on the NS platform).
🏆 Awards & Recognition
Recognitions
Consumer Reports Ratings:
Ratings varied by year and specific model; common areas of concern often included transmission reliability and some interior components. Check specific year reviews.
Jd Power Ratings:
Generally received average to below-average ratings in some initial quality and dependability studies during this period.
Certifications
Epa Fuel Economy City:
Approx. 16-17 MPG (Varies by engine, check specific year EPA ratings)
Epa Fuel Economy Highway:
Approx. 22-23 MPG (Varies by engine, check specific year EPA ratings)
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