🏷️ Basic Information Identification Make: Chrysler Model: Grand Voyager Model Years Covered: 2002, 2003, 2004 Codes Platform Code: NS/GS (Voyager/Grand Voyager) 👋 Introduction Market Position Segment: Minivan Target Audience: Families, fleet operators, DIY mechanics, professional technicians Competitive Analysis Key Competitors: Toyota Sienna, Honda Odyssey, Ford Windstar, Chevrolet Venture/Vans Key Features Vehicle Usp: Spacious interior, comfortable ride, versatile seating options, often a strong value proposition. Manual Usp: Provides factory-level repair procedures, detailed specifications, and diagnostic information essential for maintaining and repairing these vehicles accurately. 📋 Manual Details Coverage Areas Engine Variants: 3.3L V6 (EGA), 3.8L V6 (L32) Transmission Variants: 4-speed automatic (41TE, 42LE) Page Count Estimated Pages: 2000+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF, often searchable) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (3.3L, 3.8L), Engine control systems (PCM, sensors, ignition, fuel injection), Transmission (41TE/42LE automatic), Drivetrain (axles, CV joints) Chassis: Suspension (front MacPherson strut, rear torsion beam), Steering (power rack and pinion), Brakes (ABS, front disc, rear drum/disc options) Electrical: Wiring diagrams, Battery, Charging system (alternator), Starting system, Lighting (headlights, taillights, interior), Gauges and instruments, Power accessories (windows, locks, mirrors), HVAC controls, Audio system Body: Body and frame repair, Doors, Hood, Liftgate, Bumpers, Interior trim, Seats (including Stow 'n Go system for later models, though initial focus likely on basic seat functionality for 02-04), Glass and mirrors Procedures Included Maintenance: Oil change, Filter replacement (oil, air, fuel, cabin), Spark plug replacement, Coolant flush, Brake fluid flush, Belt inspection and replacement, Fluid level checks Diagnostics: Troubleshooting guides, Symptom-based diagnostics, Diagnostic Trouble Codes (DTCs) interpretation, Component testing (e.g., sensors, actuators, relays) Repair: Engine overhaul, Transmission overhaul, Suspension component replacement, Brake system repair (calipers, rotors, lines), Electrical component repair/replacement, Body panel repair Installation: Component replacement (e.g., alternator, starter, water pump), Accessory installation, Trim panel removal/installation Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and specifications for factory-level repairs. 📊 Manual Specifications File Format File Type: PDF Searchability: Typically OCR'd and searchable text Print Quality Quality: High resolution for clear diagrams and text Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: EGA Engine Description 1: 3.3L (3301cc) SOHC V6 Horsepower 1: Approx. 170-180 hp @ 5000-5200 rpm (varies slightly by year/tune) Torque 1: Approx. 200-210 lb-ft @ 3200-3300 rpm (varies slightly by year/tune) Bore 1: 96.0 mm Stroke 1: 97.0 mm Compression Ratio 1: 9.0:1 Fuel System 1: Sequential Multi-Port Fuel Injection (MPI) Fuel Type 1: Unleaded gasoline Optional Engine Engine Code 2: L32 Engine Description 2: 3.8L (3778cc) SOHC V6 Horsepower 2: Approx. 190-200 hp @ 5000-5200 rpm (varies slightly by year/tune) Torque 2: Approx. 230-235 lb-ft @ 3200-3300 rpm (varies slightly by year/tune) Bore 2: 96.0 mm Stroke 2: 107.0 mm Compression Ratio 2: 9.4:1 Fuel System 2: Sequential Multi-Port Fuel Injection (MPI) Fuel Type 2: Unleaded gasoline 🔧 Transmission Standard Type: 4-speed Automatic Transaxle Transmission Code 1: 41TE Transmission Code 2: 42LE (Heavy Duty) Features Shift Logic: Electronically controlled, adaptive shift logic Fluid Type: ATF+4 (Mopar) Fluid Capacity: Approx. 4.0-5.0 quarts (dry fill), 3.0-3.5 quarts (drain/refill) 📐 Dimensions Exterior Wheelbase: Approx. 121.5 inches (3086 mm) Length: Approx. 201.3 inches (5113 mm) Width: Approx. 76.7 inches (1948 mm) Height: Approx. 68.7 inches (1745 mm) Interior Seating Capacity: 7-8 passengers (depending on configuration) Cargo Cargo Volume Behind 3Rd Row: Approx. 38.9 cu. ft. Cargo Volume Max: Approx. 150.5 cu. ft. Weights Curb Weight: Approx. 4,100 - 4,400 lbs (1860 - 2000 kg) Gross Vehicle Weight Rating Gvw: Approx. 5,750 - 5,950 lbs (2608 - 2700 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Test Driver: 4 Stars (2002 model) NHTSA Front Crash Test Passenger: 4 Stars (2002 model) NHTSA Side Impact Front Seat: 5 Stars (2002 model) NHTSA Side Impact Rear Seat: 4 Stars (2002 model) Active Features ABS: Standard Anti-lock Braking System Traction Control: Optional (likely on higher trims) Passive Features Airbags: Front driver and passenger airbags, available side airbags Seatbelts: 3-point seatbelts with pretensioners for front occupants 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with CD player, optional cassette, and premium Infinity sound system available on some trims. Navigation: Optional factory navigation system available on higher trim levels. Driver Assistance Parking Assist: Optional rear parking assist sensors available on some models. Connectivity Power Outlets: 12V power outlets for accessory charging. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes. Engine Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed. Recommended replacement every 30,000 miles (48,000 km). Cabin Air Filter: Replace every 15,000 miles (24,000 km) or annually, depending on air quality. Transmission Fluid: Inspect regularly....