Chrysler Grand Voyager 2008-2013 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Grand Voyager Model Years Covered: 2008, 2009, 2010, 2011, 2012, 2013 Codes Platform: RT Platform Generation Generation: Fourth Generation (RT) - European Market Variant 👋 Introduction Market Position Market Segment: Full-size minivan. Competitive Analysis Key Competitors: Ford Galaxy, Volkswagen Sharan, Seat Alhambra, Ford S-Max, Toyota Previa/Estima. Key Features Vehicle Concept: Designed as a spacious and versatile family hauler, offering flexible seating configurations and ample cargo space. European Variant Notes: This manual covers the European market variant of the Grand Voyager, which may differ slightly in specifications or equipment from North American models. 📋 Manual Details Coverage Areas Coverage: Comprehensive, covering all aspects of vehicle service, repair, and maintenance. Page Count Page Count: Estimated 2500-3500+ pages (typical for a complete factory service manual). Manual Type Manual Type: Factory Service and Repair Workshop Manual (FSM) Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, valve train, pistons, crankshaft, connecting rods, lubrication system, cooling system, engine diagnostics, timing system. Engine Fuel And Emissions: Fuel delivery system (pump, filter, lines), fuel injectors, throttle body, emission control systems (EGR, catalytic converter, evaporative emissions), onboard diagnostics (OBD-II). Transmission Automotive: Automatic transmission (e.g., 62TE), transmission fluid, torque converter, valve body, clutch packs, planetary gear sets, electronic controls, shift solenoids, diagnostic procedures. Drivetrain: Front-wheel drive (FWD) system, half-shafts (CV axles), differential, final drive, hub bearings. Brakes: Front and rear disc brakes, brake calipers, brake pads, brake rotors, brake lines, master cylinder, power brake booster, anti-lock braking system (ABS) components and diagnostics, electronic stability control (ESC). Suspension And Steering: Front and rear suspension components (struts, shocks, control arms, ball joints, bushings), steering gear, power steering system (hydraulic or electric), tie rod ends, wheel alignment specifications. Electrical System: Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting systems (headlights, taillights, interior), ignition system, charging system. Body And Chassis: Body construction, exterior panels, doors, hood, liftgate, interior trim, seats, HVAC system (heating, ventilation, air conditioning), power windows, power door locks, mirrors, sunroof, chassis components, corrosion protection. Body Control Modules: Body control module (BCM) functions, programming, and diagnostics for various vehicle features. Infotainment And Electronics: Radio, navigation system, multimedia interfaces, power outlets, instrument cluster, driver information display, telematics systems (if equipped). Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, cabin air filter replacement, spark plug replacement, fluid checks and top-offs, tire rotation and pressure checks. Diagnostic Procedures: Troubleshooting guides for various symptoms, diagnostic trouble codes (DTCs), scan tool usage, component testing. Repair Procedures: Step-by-step instructions for component removal, installation, and repair for all major vehicle systems. Special Tools: Identification of and instructions for using specialized tools required for specific repairs. Torque Specifications: Detailed torque values for all critical fasteners (engine, suspension, brakes, wheels, etc.). Wiring Diagrams: Complete electrical schematics for all vehicle systems, aiding in diagnosis and repair of electrical issues. Technical Depth Depth Of Coverage: Expert-level, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic maintenance to complete engine and transmission overhauls. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, ensuring clear text and legible diagrams suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: Primarily offered with a 2.8L CRD (Common Rail Diesel) engine in European markets. Petrol engines like the 3.3L or 3.8L V6 may also be present depending on specific regional configurations. Performance Diesel 2.8L Crd: Approx. 163 PS (120 kW) @ 4000 rpm and 360 Nm (265 lb-ft) @ 1750-2500 rpm (figures may vary slightly by model year/tune). Fuel System Diesel Fuel System: High-pressure common rail direct injection system. Engine Codes Diesel Engine Code Example: VM Motori R428 (or similar variations). 🔧 Transmission Standard Transmission Type: 6-speed automatic transmission (e.g., 62TE). Optional Optional Transmission: Less common in later European models, but earlier versions may have had 4-speed automatics. Features Transmission Features: AutoStick manual shifting capability, adaptive electronic controls. Fluid Specification Transmission Fluid: Refer to manual for specific ATF type (e.g., ATF+4 or equivalent specified for 62TE transmission). 📐 Dimensions Exterior Length: Approx. 5145 mm (202.6 inches). Width: Approx. 1955 mm (76.9 inches). Height: Approx. 1745 mm (68.7 inches). Cargo Max Cargo Volume: Significant cargo capacity with Stow 'n Go seating folded or removed; volume varies by seating configuration. Weights Curb Weight: Approx. 2000-2200 kg (4400-4850 lbs), depending on engine and trim. 🛡️ Safety Features Ratings Euro Ncap Rating: Typically achieved 4 or 5 stars depending on year and specific test criteria. Refer to Euro NCAP archives for detailed scores. Active Features Active Safety Features: ABS, Electronic Stability Control (ESC), Traction Control System (TCS), Brake Assist. Passive Features Passive Safety Features: Multiple airbags (front, side, curtain), crumple zones, reinforced passenger cell, active head restraints. 💡 Technology...
Ford Galaxy, Volkswagen Sharan, Seat Alhambra, Ford S-Max, Toyota Previa/Estima.
Key Features
Vehicle Concept:
Designed as a spacious and versatile family hauler, offering flexible seating configurations and ample cargo space.
European Variant Notes:
This manual covers the European market variant of the Grand Voyager, which may differ slightly in specifications or equipment from North American models.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive, covering all aspects of vehicle service, repair, and maintenance.
Page Count
Page Count:
Estimated 2500-3500+ pages (typical for a complete factory service manual).
Front and rear disc brakes, brake calipers, brake pads, brake rotors, brake lines, master cylinder, power brake booster, anti-lock braking system (ABS) components and diagnostics, electronic stability control (ESC).
Suspension And Steering:
Front and rear suspension components (struts, shocks, control arms, ball joints, bushings), steering gear, power steering system (hydraulic or electric), tie rod ends, wheel alignment specifications.
Body construction, exterior panels, doors, hood, liftgate, interior trim, seats, HVAC system (heating, ventilation, air conditioning), power windows, power door locks, mirrors, sunroof, chassis components, corrosion protection.
Body Control Modules:
Body control module (BCM) functions, programming, and diagnostics for various vehicle features.
Infotainment And Electronics:
Radio, navigation system, multimedia interfaces, power outlets, instrument cluster, driver information display, telematics systems (if equipped).
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, cabin air filter replacement, spark plug replacement, fluid checks and top-offs, tire rotation and pressure checks.
Diagnostic Procedures:
Troubleshooting guides for various symptoms, diagnostic trouble codes (DTCs), scan tool usage, component testing.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair for all major vehicle systems.
Special Tools:
Identification of and instructions for using specialized tools required for specific repairs.
Torque Specifications:
Detailed torque values for all critical fasteners (engine, suspension, brakes, wheels, etc.).
Wiring Diagrams:
Complete electrical schematics for all vehicle systems, aiding in diagnosis and repair of electrical issues.
Technical Depth
Depth Of Coverage:
Expert-level, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic maintenance to complete engine and transmission overhauls.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, ensuring clear text and legible diagrams suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Primarily offered with a 2.8L CRD (Common Rail Diesel) engine in European markets. Petrol engines like the 3.3L or 3.8L V6 may also be present depending on specific regional configurations.
Performance Diesel
2.8L Crd:
Approx. 163 PS (120 kW) @ 4000 rpm and 360 Nm (265 lb-ft) @ 1750-2500 rpm (figures may vary slightly by model year/tune).
Fuel System
Diesel Fuel System:
High-pressure common rail direct injection system.
Engine Codes
Diesel Engine Code Example:
VM Motori R428 (or similar variations).
🔧 Transmission
Standard
Transmission Type:
6-speed automatic transmission (e.g., 62TE).
Optional
Optional Transmission:
Less common in later European models, but earlier versions may have had 4-speed automatics.
Refer to manual for specific ATF type (e.g., ATF+4 or equivalent specified for 62TE transmission).
📐 Dimensions
Exterior
Length:
Approx. 5145 mm (202.6 inches).
Width:
Approx. 1955 mm (76.9 inches).
Height:
Approx. 1745 mm (68.7 inches).
Cargo
Max Cargo Volume:
Significant cargo capacity with Stow 'n Go seating folded or removed; volume varies by seating configuration.
Weights
Curb Weight:
Approx. 2000-2200 kg (4400-4850 lbs), depending on engine and trim.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Typically achieved 4 or 5 stars depending on year and specific test criteria. Refer to Euro NCAP archives for detailed scores.
Active Features
Active Safety Features:
ABS, Electronic Stability Control (ESC), Traction Control System (TCS), Brake Assist.
Passive Features
Passive Safety Features:
Multiple airbags (front, side, curtain), crumple zones, reinforced passenger cell, active head restraints.
💡 Technology Features
Infotainment
Infotainment System:
Uconnect infotainment system with touchscreen interface, optional navigation, DVD/Blu-ray player, rear-seat entertainment options.
Driver Assistance
Driver Assistance Features:
ParkView rear backup camera, ParkSense parking assist, sometimes adaptive cruise control (depending on trim).
Connectivity
Connectivity Options:
Bluetooth connectivity for hands-free calling and audio streaming, USB ports, auxiliary audio input.
Comfort Features
Comfort And Convenience:
Power sliding doors, power liftgate, Stow 'n Go seating system for flexible cargo/passenger configurations, heated steering wheel, heated/ventilated front seats.
🔧 Maintenance
Service Intervals Diesel
Engine Oil And Filter:
Typically every 15,000 miles (24,000 km) or 12 months, whichever comes first (check manual for exact interval and oil type specification).
Fuel Filter:
Recommended replacement interval of 30,000-40,000 miles (48,000-64,000 km) for diesel models.
Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or at manufacturer-recommended intervals (e.g., 30,000 miles).
Cabin Air Filter:
Inspect every 15,000 miles (24,000 km), replace annually or as needed.
Timing Belt Or Chain:
Diesel engines typically use timing chains which are designed to last the life of the engine. Petrol engines might use belts with replacement intervals around 100,000 miles. Consult the manual for the specific engine.
Fluid Specifications
Engine Oil Specification:
Refer to manual for specific API/ACEA specifications and viscosity grades (e.g., 5W-30 or 0W-30 for diesel, often meeting specific Chrysler or OEM standards).
Coolant Specification:
HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT or equivalent.
Known Issues
Common Problems Diesel:
Potential issues can include injector problems, EGR valve clogging, DPF regeneration issues (if fitted), turbocharger problems, and common rail system faults. Suspension components and interior electronics can also be prone to wear.
📚 Vehicle History
Brand Heritage
Chrysler Heritage:
Chrysler has a long history of innovation in the minivan segment, often credited with popularizing the concept.
Model Evolution
Grand Voyager Evolution:
The Grand Voyager is the long-wheelbase version of the Voyager minivan, offering enhanced passenger and cargo space. The RT platform represented a significant redesign incorporating modern styling and technology.
Production
Production Location:
Produced in North America (Windsor, Ontario, Canada) and exported to various global markets, including Europe.
🏆 Awards & Recognition
Recognitions
Minivan Awards:
The Voyager/Grand Voyager line has historically received accolades for family-friendliness, utility, and features like Stow 'n Go.