Chrysler Grand Voyager 1998 1999 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Grand Voyager Generation: NS/GS Production Years Covered: 1998-1999 Codes Chassis Code Prefix: GS 👋 Introduction Market Position Segment: Full-size Minivan Target Market: Families, individuals requiring versatile passenger and cargo space Competitive Analysis Key Competitors: Ford Windstar, Chevrolet Venture, Pontiac Trans Sport, Dodge Caravan/Grand Caravan, Toyota Sienna Key Features Vehicle Attributes: Spacious interior, flexible seating arrangements, comfortable ride, family-oriented features Manual Value Proposition: Empowers owners and independent repair facilities with the detailed knowledge needed for professional servicing and repair. 📋 Manual Details Coverage Areas Primary Focus: Repair and Overhaul Target Audience: Technicians conversant with general automotive practices Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain Chassis: Suspension, Steering, Brakes, Wheels, Tires Electrical: Wiring Diagrams, Lighting, Instrumentation, Power Accessories, Powertrain Control Module (PCM), Body Control Module (BCM) Body: Exterior Body Panels, Interior Trim, Doors, Windows, Seats, HVAC System Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Diagnostics: Troubleshooting Charts, Diagnostic Trouble Codes (DTCs), Fault Isolation Procedures Repair Overhaul: Component Removal, Disassembly, Reassembly, Installation, Component Level Repair Specifications: Torque Specifications, Clearances, Alignment Data, Electrical Parameters Technical Depth Depth: Comprehensive: from basic fluid checks to complete engine and transmission rebuilds Diagnostic Tools: Covers procedures requiring specialized diagnostic tools and scan equipment 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Typically text-searchable for efficient information retrieval Print Quality Quality: High-resolution scans ensuring clarity of diagrams and text Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Option 1: 3.3L V6 OHV (EGA) Engine Option 2: 3.8L V6 OHV (L32) Performance 3.3L V6 Horsepower: 158 hp @ 4700 rpm (approx.) 3.3L V6 Torque: 193 lb-ft @ 3300 rpm (approx.) 3.8L V6 Horsepower: 180 hp @ 4700 rpm (approx.) 3.8L V6 Torque: 227 lb-ft @ 3000 rpm (approx.) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Cooling System Coolant Capacity: Approx. 10.0-11.0 quarts (9.5-10.4 Liters) - Varies by engine 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transaxle Optional Transmission Options: N/A (Standard for Grand Voyager in these years) Features Transmission Fluid: ATF+4 (Mopar) Transmission Fluid Capacity: Approx. 4.0-5.0 quarts (3.8-4.7 Liters) - Dry fill 📐 Dimensions Exterior Length: 197.1 inches (5006 mm) Width: 76.2 inches (1935 mm) Height: 68.4 inches (1737 mm) Wheelbase: 119.3 inches (3030 mm) Cargo Cargo Volume Behind 3Rd Row: Approx. 30.0 - 40.0 cubic feet (varies by seating configuration) Cargo Volume Max: Approx. 140.0 - 150.0 cubic feet (with rear seats removed) Weights Curb Weight: Approx. 4,000 - 4,300 lbs (1814 - 1950 kg) Gross Vehicle Weight Rating Gvwr: Approx. 5,700 - 6,000 lbs (2585 - 2722 kg) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4-Star (1998-1999 models) NHTSA Frontal Impact Passenger: 4-Star (1998-1999 models) NHTSA Side Impact Front Seat: 4-Star (1998-1999 models) NHTSA Side Impact Rear Seat: 4-Star (1998-1999 models) Active Features Braking System: Front Ventilated Disc, Rear Drum (Standard); Optional 4-Wheel ABS Traction Control: Optional Passive Features Airbags: Driver and Passenger Frontal Airbags Seat Belts: 3-point seat belts with pretensioners for front occupants 💡 Technology Features Infotainment Audio System: AM/FM Stereo Cassette/CD Player options, with various speaker configurations. Rear Entertainment: Optional rear seat video screens available on higher trim levels. Driver Assistance Cruise Control: Standard on most models. Parking Assist: Optional rear parking assist sensors on select models. Connectivity Connectivity Features: Basic connectivity for the era; primarily analog systems, no integrated Bluetooth or advanced smartphone integration. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 3-6 months, depending on driving conditions and oil used. Transmission Fluid Change Interval: Every 30,000 - 60,000 miles (48,000 - 96,000 km) or 2-3 years, depending on driving conditions. Spark Plug Replacement: Approx. 100,000 miles (160,000 km) for certain plug types (refer to manual for specific recommendations). Fluid Specifications Engine Oil Specification: API SG or SH, SAE 5W-30 or 10W-30 (consult manual for specific viscosity based on temperature). Coolant Specification: Mopar Antifreeze/Coolant (5/150) or equivalent ethylene glycol-based coolant. Power Steering Fluid: ATF+3 or ATF+4 (refer to manual). Known Issues Common Issue 1: Transmission failure (especially with the 4-speed automatic, requiring rebuild or replacement). Common Issue 2: Head gasket leaks (particularly on the 3.8L engine). Common Issue 3: Rattles and noises from the sliding door track mechanism. Common Issue 4: Heater core leaks, leading to coolant smell in the cabin. Common Issue 5: Electrical gremlins, faulty power window motors, and door lock actuators. 📚 Vehicle History Brand Heritage Chrysler Legacy: Chrysler has a long history in minivan development, pioneering the segment with the original Dodge Caravan/Plymouth Voyager. Model Evolution Grand Voyager Development: The Grand Voyager is an extended-wheelbase version of the Voyager/Town &...