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Chrysler Grand Voyager 1998 1999 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Grand Voyager Generation: NS/GS Production Years Covered: 1998-1999 Codes Chassis Code Prefix: GS 👋 Introduction Market Position Segment: Full-size Minivan Target Market: Families, individuals requiring versatile passenger and cargo space Competitive Analysis Key Competitors: Ford Windstar, Chevrolet Venture, Pontiac Trans Sport, Dodge Caravan/Grand Caravan, Toyota Sienna Key Features Vehicle Attributes: Spacious interior, flexible seating arrangements, comfortable ride, family-oriented features Manual Value Proposition: Empowers owners and independent repair facilities with the detailed knowledge needed for professional servicing and repair. 📋 Manual Details Coverage Areas Primary Focus: Repair and Overhaul Target Audience: Technicians conversant with general automotive practices Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain Chassis: Suspension, Steering, Brakes, Wheels, Tires Electrical: Wiring Diagrams, Lighting, Instrumentation, Power Accessories, Powertrain Control Module (PCM), Body Control Module (BCM) Body: Exterior Body Panels, Interior Trim, Doors, Windows, Seats, HVAC System Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Diagnostics: Troubleshooting Charts, Diagnostic Trouble Codes (DTCs), Fault Isolation Procedures Repair Overhaul: Component Removal, Disassembly, Reassembly, Installation, Component Level Repair Specifications: Torque Specifications, Clearances, Alignment Data, Electrical Parameters Technical Depth Depth: Comprehensive: from basic fluid checks to complete engine and transmission rebuilds Diagnostic Tools: Covers procedures requiring specialized diagnostic tools and scan equipment 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Typically text-searchable for efficient information retrieval Print Quality Quality: High-resolution scans ensuring clarity of diagrams and text Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Option 1: 3.3L V6 OHV (EGA) Engine Option 2: 3.8L V6 OHV (L32) Performance 3.3L V6 Horsepower: 158 hp @ 4700 rpm (approx.) 3.3L V6 Torque: 193 lb-ft @ 3300 rpm (approx.) 3.8L V6 Horsepower: 180 hp @ 4700 rpm (approx.) 3.8L V6 Torque: 227 lb-ft @ 3000 rpm (approx.) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Cooling System Coolant Capacity: Approx. 10.0-11.0 quarts (9.5-10.4 Liters) - Varies by engine 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transaxle Optional Transmission Options: N/A (Standard for Grand Voyager in these years) Features Transmission Fluid: ATF+4 (Mopar) Transmission Fluid Capacity: Approx. 4.0-5.0 quarts (3.8-4.7 Liters) - Dry fill 📐 Dimensions Exterior Length: 197.1 inches (5006 mm) Width: 76.2 inches (1935 mm) Height: 68.4 inches (1737 mm) Wheelbase: 119.3 inches (3030 mm) Cargo Cargo Volume Behind 3Rd Row: Approx. 30.0 - 40.0 cubic feet (varies by seating configuration) Cargo Volume Max: Approx. 140.0 - 150.0 cubic feet (with rear seats removed) Weights Curb Weight: Approx. 4,000 - 4,300 lbs (1814 - 1950 kg) Gross Vehicle Weight Rating Gvwr: Approx. 5,700 - 6,000 lbs (2585 - 2722 kg) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4-Star (1998-1999 models) NHTSA Frontal Impact Passenger: 4-Star (1998-1999 models) NHTSA Side Impact Front Seat: 4-Star (1998-1999 models) NHTSA Side Impact Rear Seat: 4-Star (1998-1999 models) Active Features Braking System: Front Ventilated Disc, Rear Drum (Standard); Optional 4-Wheel ABS Traction Control: Optional Passive Features Airbags: Driver and Passenger Frontal Airbags Seat Belts: 3-point seat belts with pretensioners for front occupants 💡 Technology Features Infotainment Audio System: AM/FM Stereo Cassette/CD Player options, with various speaker configurations. Rear Entertainment: Optional rear seat video screens available on higher trim levels. Driver Assistance Cruise Control: Standard on most models. Parking Assist: Optional rear parking assist sensors on select models. Connectivity Connectivity Features: Basic connectivity for the era; primarily analog systems, no integrated Bluetooth or advanced smartphone integration. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 3-6 months, depending on driving conditions and oil used. Transmission Fluid Change Interval: Every 30,000 - 60,000 miles (48,000 - 96,000 km) or 2-3 years, depending on driving conditions. Spark Plug Replacement: Approx. 100,000 miles (160,000 km) for certain plug types (refer to manual for specific recommendations). Fluid Specifications Engine Oil Specification: API SG or SH, SAE 5W-30 or 10W-30 (consult manual for specific viscosity based on temperature). Coolant Specification: Mopar Antifreeze/Coolant (5/150) or equivalent ethylene glycol-based coolant. Power Steering Fluid: ATF+3 or ATF+4 (refer to manual). Known Issues Common Issue 1: Transmission failure (especially with the 4-speed automatic, requiring rebuild or replacement). Common Issue 2: Head gasket leaks (particularly on the 3.8L engine). Common Issue 3: Rattles and noises from the sliding door track mechanism. Common Issue 4: Heater core leaks, leading to coolant smell in the cabin. Common Issue 5: Electrical gremlins, faulty power window motors, and door lock actuators. 📚 Vehicle History Brand Heritage Chrysler Legacy: Chrysler has a long history in minivan development, pioneering the segment with the original Dodge Caravan/Plymouth Voyager. Model Evolution Grand Voyager Development: The Grand Voyager is an extended-wheelbase version of the Voyager/Town &...
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Chrysler Grand Voyager 1998 1999 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Grand Voyager
Generation:
NS/GS
Production Years Covered:
1998-1999
Codes
Chassis Code Prefix:
GS
👋 Introduction
Market Position
Segment:
Full-size Minivan
Target Market:
Families, individuals requiring versatile passenger and cargo space
Competitive Analysis
Key Competitors:
Ford Windstar, Chevrolet Venture, Pontiac Trans Sport, Dodge Caravan/Grand Caravan, Toyota Sienna
Key Features
Vehicle Attributes:
Spacious interior, flexible seating arrangements, comfortable ride, family-oriented features
Manual Value Proposition:
Empowers owners and independent repair facilities with the detailed knowledge needed for professional servicing and repair.
📋 Manual Details
Coverage Areas
Primary Focus:
Repair and Overhaul
Target Audience:
Technicians conversant with general automotive practices
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain
Chassis:
Suspension, Steering, Brakes, Wheels, Tires
Electrical:
Wiring Diagrams, Lighting, Instrumentation, Power Accessories, Powertrain Control Module (PCM), Body Control Module (BCM)
Body:
Exterior Body Panels, Interior Trim, Doors, Windows, Seats, HVAC System
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication
Diagnostics:
Troubleshooting Charts, Diagnostic Trouble Codes (DTCs), Fault Isolation Procedures
Repair Overhaul:
Component Removal, Disassembly, Reassembly, Installation, Component Level Repair
Specifications:
Torque Specifications, Clearances, Alignment Data, Electrical Parameters
Technical Depth
Depth:
Comprehensive: from basic fluid checks to complete engine and transmission rebuilds
Diagnostic Tools:
Covers procedures requiring specialized diagnostic tools and scan equipment
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Typically text-searchable for efficient information retrieval
Print Quality
Quality:
High-resolution scans ensuring clarity of diagrams and text
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
3.3L V6 OHV (EGA)
Engine Option 2:
3.8L V6 OHV (L32)
Performance
3.3L V6 Horsepower:
158 hp @ 4700 rpm (approx.)
3.3L V6 Torque:
193 lb-ft @ 3300 rpm (approx.)
3.8L V6 Horsepower:
180 hp @ 4700 rpm (approx.)
3.8L V6 Torque:
227 lb-ft @ 3000 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Capacity:
Approx. 10.0-11.0 quarts (9.5-10.4 Liters) - Varies by engine
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transaxle
Optional
Transmission Options:
N/A (Standard for Grand Voyager in these years)
Features
Transmission Fluid:
ATF+4 (Mopar)
Transmission Fluid Capacity:
Approx. 4.0-5.0 quarts (3.8-4.7 Liters) - Dry fill
📐 Dimensions
Exterior
Length:
197.1 inches (5006 mm)
Width:
76.2 inches (1935 mm)
Height:
68.4 inches (1737 mm)
Wheelbase:
119.3 inches (3030 mm)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 30.0 - 40.0 cubic feet (varies by seating configuration)
Cargo Volume Max:
Approx. 140.0 - 150.0 cubic feet (with rear seats removed)
Weights
Curb Weight:
Approx. 4,000 - 4,300 lbs (1814 - 1950 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 5,700 - 6,000 lbs (2585 - 2722 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4-Star (1998-1999 models)
NHTSA Frontal Impact Passenger:
4-Star (1998-1999 models)
NHTSA Side Impact Front Seat:
4-Star (1998-1999 models)
NHTSA Side Impact Rear Seat:
4-Star (1998-1999 models)
Active Features
Braking System:
Front Ventilated Disc, Rear Drum (Standard); Optional 4-Wheel ABS
Traction Control:
Optional
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seat Belts:
3-point seat belts with pretensioners for front occupants
💡 Technology Features
Infotainment
Audio System:
AM/FM Stereo Cassette/CD Player options, with various speaker configurations.
Rear Entertainment:
Optional rear seat video screens available on higher trim levels.
Driver Assistance
Cruise Control:
Standard on most models.
Parking Assist:
Optional rear parking assist sensors on select models.
Connectivity
Connectivity Features:
Basic connectivity for the era; primarily analog systems, no integrated Bluetooth or advanced smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 3-6 months, depending on driving conditions and oil used.
Transmission Fluid Change Interval:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) or 2-3 years, depending on driving conditions.
Spark Plug Replacement:
Approx. 100,000 miles (160,000 km) for certain plug types (refer to manual for specific recommendations).
Fluid Specifications
Engine Oil Specification:
API SG or SH, SAE 5W-30 or 10W-30 (consult manual for specific viscosity based on temperature).
Coolant Specification:
Mopar Antifreeze/Coolant (5/150) or equivalent ethylene glycol-based coolant.
Power Steering Fluid:
ATF+3 or ATF+4 (refer to manual).
Known Issues
Common Issue 1:
Transmission failure (especially with the 4-speed automatic, requiring rebuild or replacement).
Common Issue 2:
Head gasket leaks (particularly on the 3.8L engine).
Common Issue 3:
Rattles and noises from the sliding door track mechanism.
Common Issue 4:
Heater core leaks, leading to coolant smell in the cabin.
Common Issue 5:
Electrical gremlins, faulty power window motors, and door lock actuators.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history in minivan development, pioneering the segment with the original Dodge Caravan/Plymouth Voyager.
Model Evolution
Grand Voyager Development:
The Grand Voyager is an extended-wheelbase version of the Voyager/Town & Country, offering increased interior space and cargo capacity.
Ns Gs Platform:
These models are part of the NS platform (later rebadged as GS for international markets), representing the third generation of Chrysler minivans.
Production
Manufacturing Locations:
Primarily Windsor, Ontario, Canada and St. Louis, Missouri, USA.
🏆 Awards & Recognition
Recognitions
Minivan Sales:
Chrysler minivans consistently ranked among the best-selling in their class during this period.
Ratings
Konsumenen Ratings:
Generally well-received for space and utility, though reliability concerns were noted by some consumer reports.
Certifications
Certification Standards:
Adhered to US Federal Motor Vehicle Safety Standards (FMVSS).
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