2000 Chrysler GS Town & Country Caravan Voyager Service Repair Workshop Manual Download PDF
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The minivan segment saw a significant entry with this model, building on a pioneering legacy. Produced from 1996 to 2000, this model offered families and individuals exceptional interior flexibility and comfort, making it a practical choice for various needs. It was powered by reliable V6 engines, available in 3.3L and 3.8L displacements, paired with a 4-speed automatic transaxle. The minivan distinguished itself with a focus on passenger convenience and spaciousness, competing with other major players in the North American market. This comprehensive factory service manual provides detailed information for the maintenance, diagnosis, and repair of this minivan. It covers essential systems including the powertrain, chassis, electrical, and body, offering in-depth procedures for everything from routine scheduled maintenance to complex component overhauls. The manual includes troubleshooting guides, diagnostic trouble codes, and specific technical data, ensuring that owners, mechanics, and technicians have the resources necessary to keep the vehicle in optimal condition. This resource is designed to facilitate accurate repairs and uphold the reliability and performance of your vehicle. 🏷️ Basic Information Identification Make: Chrysler Model: Town & Country Model Variant: GS Related Models: Dodge Caravan, Plymouth Voyager Codes Chassis Code: GS Platform: NS (Second Generation) 👋 Introduction Market Position Segment: Minivan Target Demographic: Families, individuals requiring flexible cargo and passenger space. Competitive Analysis Primary Competitors: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Vans, Mercury Villager. Key Features Flexible Seating: Known for its Stow 'n Go or similar innovative seating arrangements (though Stow 'n Go debuted later, the GS platform offered ample interior flexibility). Powertrain Options: Reliable V6 engines providing ample power for hauling and towing. Comfort And Convenience: Emphasis on passenger comfort, ride quality, and convenience features for family use. 📋 Manual Details Coverage Areas Market Coverage: North America (USA, Canada) Region Specific: Primarily US specifications, adaptable for Canadian market with minor regulatory notes. Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Factory Service Manual / Workshop Manual Subtype: Repair and Diagnostic Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (3.3L, 3.8L V6), Transmission (4-speed automatic), Drivetrain (FWD) Chassis: Suspension (front & rear), Steering, Brakes (ABS, disc/drum) Electrical: Wiring diagrams, lighting, power accessories, instrument cluster, Body Control Module (BCM) Body: Exterior panels, interior trim, doors, windows, HVAC, safety systems (airbags, seatbelts) Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Repair: Engine overhaul, transmission overhaul, brake system repair, suspension component replacement, electrical component diagnosis and repair Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based troubleshooting Technical Depth Depth: Comprehensive: From basic fluid checks and component replacements to complex engine and transmission rebuilds, and advanced electronic diagnostics. Diagnostic Tools: Covers diagnostic procedures utilizing the OBD-II system and likely Mopar-specific diagnostic tools (e.g., DRB III). 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes (assuming OCR processing of original document) Print Quality Print Quality: High-resolution scans suitable for printing, ensuring clarity of diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: EGA (3.3L V6 SOHC) Displacement 1: 3301 cc (201.5 cu in) Bore X Stroke 1: 93.0 mm x 81.0 mm (3.66 in x 3.19 in) Compression Ratio 1: 9.0:1 Horsepower 1: 158 hp @ 4700 rpm (approx.) Torque 1: 190 lb-ft @ 3200 rpm (approx.) Optional Engine Engine Code 2: EGH (3.8L V6 OHV) Displacement 2: 3778 cc (230.5 cu in) Bore X Stroke 2: 96.0 mm x 86.0 mm (3.78 in x 3.39 in) Compression Ratio 2: 8.5:1 Horsepower 2: 166 hp @ 4500 rpm (approx.) Torque 2: 218 lb-ft @ 3200 rpm (approx.) Fuel System Fuel Delivery: Sequential Multiport Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Engine Management ECM: Engine Control Module (ECM) controlling fuel, ignition, and emissions. 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transaxle Transmission Identifier: 41TE / 42LE Features Shift Modes: Driver-selectable modes (e.g., Normal, Performance/Overdrive Off). Fluid Specifications Transmission Fluid: ATF+4 (Automatic Transmission Fluid Type 9602) Fluid Capacity Transmission Fluid Capacity: Approx. 8.4 quarts (7.9 liters) for dry fill, 4.0 quarts (3.8 liters) for refill. 📐 Dimensions Exterior Length: 195.5 inches (4966 mm) Width: 72.0 inches (1829 mm) Height: 68.9 inches (1750 mm) Wheelbase: 119.3 inches (3030 mm) Interior Passenger Volume: Approx. 150.4 cubic feet Cargo Cargo Volume Behind 3Rd Row: Approx. 34.5 cubic feet Cargo Volume With 3Rd Row Folded: Approx. 75.7 cubic feet Weights Curb Weight: Approx. 4000-4300 lbs (1814-1950 kg) depending on configuration. Gross Vehicle Weight Rating Gvwr: Approx. 5800-6000 lbs (2630-2722 kg) 🛡️ Safety Features Ratings NHTSA Front Driver Impact: Good (NHTSA rating for similar era vehicles) NHTSA Front Passenger Impact: Good (NHTSA rating for similar era vehicles) IIHS Frontal Offset: Acceptable (IIHS rating for similar era vehicles) Active Features ABS: Standard Anti-lock Braking System Traction Control: Optional (often integrated with...
The minivan segment saw a significant entry with this model, building on a pioneering legacy. Produced from 1996 to 2000, this model offered families and individuals exceptional interior flexibility and comfort, making it a practical choice for various needs. It was powered by reliable V6 engines, available in 3.3L and 3.8L displacements, paired with a 4-speed automatic transaxle. The minivan distinguished itself with a focus on passenger convenience and spaciousness, competing with other major players in the North American market.
This comprehensive factory service manual provides detailed information for the maintenance, diagnosis, and repair of this minivan. It covers essential systems including the powertrain, chassis, electrical, and body, offering in-depth procedures for everything from routine scheduled maintenance to complex component overhauls. The manual includes troubleshooting guides, diagnostic trouble codes, and specific technical data, ensuring that owners, mechanics, and technicians have the resources necessary to keep the vehicle in optimal condition. This resource is designed to facilitate accurate repairs and uphold the reliability and performance of your vehicle.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Town & Country
Model Variant:
GS
Related Models:
Dodge Caravan, Plymouth Voyager
Codes
Chassis Code:
GS
Platform:
NS (Second Generation)
👋 Introduction
Market Position
Segment:
Minivan
Target Demographic:
Families, individuals requiring flexible cargo and passenger space.
Competitive Analysis
Primary Competitors:
Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Vans, Mercury Villager.
Key Features
Flexible Seating:
Known for its Stow 'n Go or similar innovative seating arrangements (though Stow 'n Go debuted later, the GS platform offered ample interior flexibility).
Powertrain Options:
Reliable V6 engines providing ample power for hauling and towing.
Comfort And Convenience:
Emphasis on passenger comfort, ride quality, and convenience features for family use.
📋 Manual Details
Coverage Areas
Market Coverage:
North America (USA, Canada)
Region Specific:
Primarily US specifications, adaptable for Canadian market with minor regulatory notes.
Approx. 8.4 quarts (7.9 liters) for dry fill, 4.0 quarts (3.8 liters) for refill.
📐 Dimensions
Exterior
Length:
195.5 inches (4966 mm)
Width:
72.0 inches (1829 mm)
Height:
68.9 inches (1750 mm)
Wheelbase:
119.3 inches (3030 mm)
Interior
Passenger Volume:
Approx. 150.4 cubic feet
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 34.5 cubic feet
Cargo Volume With 3Rd Row Folded:
Approx. 75.7 cubic feet
Weights
Curb Weight:
Approx. 4000-4300 lbs (1814-1950 kg) depending on configuration.
Gross Vehicle Weight Rating Gvwr:
Approx. 5800-6000 lbs (2630-2722 kg)
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
Good (NHTSA rating for similar era vehicles)
NHTSA Front Passenger Impact:
Good (NHTSA rating for similar era vehicles)
IIHS Frontal Offset:
Acceptable (IIHS rating for similar era vehicles)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional (often integrated with ABS)
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags optional on some trims.
Seatbelts:
3-point seatbelts for all seating positions, pretensioners for front seats.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system in second row seating.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette player and CD player options. Upgraded Infinity sound systems available on higher trims.
Rear Seat Entertainment:
Optional overhead or in-dash video monitors with wireless headphones were available.
Driver Assistance
Cruise Control:
Standard on most trims.
Parking Assist:
Rear park assist sensors were an optional feature.
Connectivity
Keyless Entry:
Available as an option, often with remote keyless entry.
Power Sliding Doors:
A signature convenience feature, often optional or standard on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles (5,000-12,000 km) or 3-6 months, depending on driving conditions and oil type used. Refer to manual for specifics.
Transmission Fluid Change Interval:
Recommended every 30,000-60,000 miles (48,000-96,000 km), or as specified in the manual.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving environment.
Spark Plug Replacement:
30,000-100,000 miles (48,000-160,000 km) depending on spark plug type (conventional vs. platinum/iridium).
Fluid Specifications
Engine Oil Type 3.3L:
SAE 5W-30, meeting Chrysler MS-6395 specification.
Engine Oil Type 3.8L:
SAE 5W-30, meeting Chrysler MS-6395 specification.
Coolant Type:
Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology) or equivalent meeting Chrysler MS-9769.
Brake Fluid Type:
DOT 3
Known Issues
Transmission Issues:
Potential for torque converter shudder, internal seal failures, and solenoid pack issues in the 41TE/42LE transmission. Regular fluid changes are critical.
Engine Misfires:
Common causes include faulty ignition coils, spark plug wires (on some models), and fuel injector issues, especially on the 3.3L and 3.8L engines.
Suspension Wear:
Worn ball joints, tie rod ends, and bushings can lead to steering wander and premature tire wear.
Power Window Motors:
Failure of power window motors and regulators is a common complaint across this generation of Chrysler minivans.
Heater Core Leaks:
The heater core is located within the dashboard, making replacement labor-intensive and a common point of failure leading to coolant leaks and fogged windows.
📚 Vehicle History
Brand Heritage
Chrysler Minivan Legacy:
Chrysler pioneered the modern minivan segment with the original Dodge Caravan/Plymouth Voyager in 1984. The Town & Country represented the premium offering.
Model Evolution
Gs Generation:
The GS platform represented the second generation of Chrysler's minivans, launched for the 1996 model year. It featured a significant redesign over the previous RS platform.
Year 2000 Updates:
For the 2000 model year, the GS platform saw minor refinements, often including updated styling cues, interior features, and powertrain optimizations based on previous years' feedback.
Production
Manufacturing Location:
Windsor, Ontario, Canada; St. Louis, Missouri, USA
Production Period:
1996-2000 (GS Platform)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Dodge Caravan/Plymouth Voyager (closely related) frequently appeared on Car and Driver's 10Best lists in previous generations, establishing the platform's reputation.
Consumer Reports Ratings:
Consumer Reports ratings for this era often highlighted its utility and comfort but noted average to below-average reliability in certain areas, particularly transmission and electrical systems.
Certifications
Emisiones Compliance:
Meets EPA and CARB (California Air Resources Board) emission standards for the model year.